Specific Process Knowledge/Lithography/UVLithography

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UV Lithography uses ultraviolet light to transfer a pattern from a mask to a wafer coated with photoresist. The photoresist film is spin coated on the wafers and the pattern is transferred to the wafer by using a mask aligner. DTU Danchip houses a number of automatic or semi-automatic coaters and mask aligners.

Getting started

Before you start your UV processing, go through the following steps:

  • Resist Type: Choose the type of resist you wish to use:
    • Positive tone resist: Resist exposed to UV light will be dissolved in the developer. The mask is an exact copy of the pattern which is to remain on the wafer.
    • Negative tone resist: Resist exposed to UV light will become polymerized and difficult to dissolve. The mask is an inverse copy of the pattern which is to remain on the wafer.

A list of resist types available at DTU Danchip can be found here.

  • Thickness of resist: In general, it is recommended to work with an aspect ratio of ~1, i.e. where the widths of the pattern is in the same order of magnitude than the thickness of the resist. Furthermore, when you decide for the resist thickness, consider which transfer you need:
    • For lift-off processes, we recommend resist thicknnesses ~5 times larger than the thickness of the metal to be lifted.
    • For dry or wet etch processes, investiagte the etch rates in resist as this might limit the minimum thickness of your resist.
  • Mask: Design and order a photomask for your UV process. A detailed instruction on how to design and order a photomask can be found here.
  • Substrate pretreatment: In many processes it is recommended to pretreat your wafer before spin-coating. In some spin-coaters, these pretreatment processes are included in the spin coating of resist. If you use either the RCD8, SSE or a manual spin coater, you should book equipment for pretreatment prior to spin coating.

Resist Overview

Resist Polarity Spectral sensitivity Manufacturer Comments Technical reports Spin Coating Exposure Developer Rinse Remover Process flows (in docx-format)
AZ 5214E Positive but the image can be reversed 310 - 420 nm AZ Electronic Materials Can be used for both positive and reverse processes with resist thickness between 1 and 4 µm. AZ5214E.pdf‎ SSE,

KS Spinner or

Spin coater: Manual Labspin

KS Aligner,

Aligner: MA6 - 2 or

Aligner-6inch

AZ 351B developer

or

AZ 726 MIF developer

DI water Acetone

Process_Flow_AZ5214_pos.docx‎ Process_Flow_AZ5214_rev.docx‎

AZ 4562 Positive 310 - 440 nm AZ Electronic Materials For process with resist thickness between 6 and 25 µm. AZ4500.pdf‎ SSE or

KS Spinner

KS Aligner,

Aligner: MA6 - 2 or

Aligner-6inch

AZ 351B developer

or

AZ 726 MIF developer

DI water Acetone Process_Flow_thick_AZ4562.docx‎
AZ MiR 701 Positive 310 - 445 nm AZ Electronic Materials High selectivity for dry etch.

Resist thickness 1 - 2 µm.

AZ_MiR_701.pdf‎ Spin Track 1 + 2 KS Aligner,

Aligner: MA6 - 2 or

Aligner-6inch

AZ 726 MIF developer DI water Remover 1165 Process_Flow_AZ_MiR701.docx‎
AZ nLOF 2020 Negative 310 - 380 nm AZ Electronic Materials Negative sidewalls for lift-off.

Resist thickness 1.5 - 3 µm.

AZ_nLOF_2020.pdf‎ Spin Track 1 + 2 KS Aligner,

Aligner: MA6 - 2 or

Aligner-6inch

AZ 726 MIF developer DI water Remover 1165 Process_Flow_AZ_nLOF_2020.docx‎
SU-8 Negative 350 - 400 nm Microchem High aspect ratio.

Resist thickness 1 µm to several 100 µm.

SU-8_DataSheet_2005.pdf‎, SU-8_DataSheet_2075.pdf‎ KS Spinner Aligner-6inch,

KS Aligner or

Aligner: MA6 - 2

mr-Dev 600 developer (PGMEA) IPA Plasma ashing can remove crosslinked SU-8 Process_Flow_SU8_70um.docx‎


Process information

Pretreatment

Coaters

UV Exposure

Information on UV Exposure Dose

Baking

Development

Striping Resist

Lift-off

UV Lithography Equipment

Pretreatment

Coaters

UV Exposure


Baking

Development

Strip

Lift-off