Mix-and-match lithography is a process in which two lithography processes are combined to produce a pattern in a single resist layer. In this way one can for instance combine the high resolution of E-beam lithography with the high speed of UV lithography. Other combinations using DUV are also possible.

Methods

There are two methods for aligning the two patterns to each other, these are illustrated below. In both cases the resist is developed after the second exposure.

Method 1: In the first method an alignment mark is already present on the substrate and the two exposures are simply both aligned to this and hence they will be aligned to each other.

The second approach relies on the fact that some resist exhibit a slight optical contrast/color change upon exposure and thus it is possible to align a second exposure to the first exposure. This ability is very resist specific.

Method 2: The second method is thus to perform a first print exposure and subsequently align the second exposure to the slight contrast/color change of the exposed part from the first exposure.

The two different methods for pattern alignment. Image: Thomas Pedersen.