Specific Process Knowledge/Lithography/Development

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Coaters: Comparison Table

Equipment SSE Spinner KS Spinner Spin Track 1 + 2
Purpose
  • Coating and baking of
    • AZ5214E resist
    • AZ4562 resist
    • E-beam resist
  • Coating and baking of
    • AZ5214E resist
    • AZ4562 resist
    • SU8 resist
  • In-line substrate HMDS priming
  • Coating and baking of
    • AZ MiR 701 (29cps) resist
    • AZ nLOF 2020 resist
  • Post-exposure baking at 110°C
Performance Substrate handling
  • Cassette-to-cassette
  • Edge handling chuck
  • Single substrate
  • Non-vacuum chuck for fragile substrates
  • Cassette-to-cassette
Permanent media
  • AZ5214E resist
  • AZ4562 resist
  • Acetone for chuck cleaning
  • Acetone for drip pan
  • AZ5214E resist
  • PGMEA for edge bead removal
  • Acetone for chuck cleaning
  • AZ MiR 701 (29cps) resist
  • AZ nLOF 2020 resist
  • PGMEA for backside rinse and edge-bead removal
  • PGMEA for spinner bowl cleaning and vapor tip bath
Manual dispense option
  • 2 automatic syringes
  • yes
  • pneumatic dispense for SU8 resist
  • no
Process parameter range Spindle speed
  • 100-5000 rpm
  • 100-5000 rpm
  • 10 - 9990 rpm
Gyrset
  • optinal
  • optinal
  • no
Substrates Substrate size
  • 50 mm wafers
  • 100 mm wafers
  • 150 mm wafers
  • 100 mm wafer
  • 150 mm wafer
  • 100 mm wafers
  • 150 mm wafers (tool change required)
Batch size
  • 1-24
  • 1
  • 1-25
Allowed materials
  • All cleanroom materials except III-V materials
  • All cleanroom materials except III-V materials
  • Silicon
  • Glass


Developer-1 and Developer-2

Developer-1 and Developer-2 located in C-1

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Developer-1 and Developer-2

There are 2 developer baths, develop 1 and develop 2, witch are the same.

Here are some main rules for developer baths use:

  • Before using a one of developer batch's please check the "Lithography logbog1" to find out when they were used last time. The fresh bath can be easily reused.
  • The main rule is the develop from yesterday must be changed.
  • Substrates rinses with with water for 4-5 min. after developing.
  • Substrates can been spin-dried or dried with nitrogen gun after the rinse.

The standard developing time AZ resist:

  • 1.5µm resist is 60 sec
  • 2.2µm resist is 70 sec
  • 4.2µm resist is 3 min
  • 9,5µm resist is 5min.

The procedure for making a fresh developer

1. 800ml "Developer AZ 351" is mixed with 4000ml water in a special container in the fume hood.

2. Fill the bath with a fresh developer and heat it to 22oC before use.

Overview of develop process

General description Develop of AZ resist
Chemical solution NaOH+ H2O (1:5)
Process temperature 22 oC
Batch size 1-8 wafers at a time
Size of substrate
  • 4" wafers
  • Other sizes can be developed using a single wafer holder.

The user APV, and contact information can be found in LabManager: Developer-1 Developer-2



Equipment performance and process related parameters

Purpose
  • Spin coating and soft baking UV sensative resists
  • Spin coating and soft baking E-beam resists
Resist
  • AZ5214E
  • AZ4562
  • E-beam resists
Performance Coating thickness
  • AZ5214E 1-4,2 µm
  • AZ4526 6,2-25 µm
  • E-beam resits 0,1-1 µm
Process parameters Spin speed

100 - 5000 rpm

Spin acceleration

100 - 10000 rpm/s

Hotplate temperature
  • 90°C for softbaking of AZ5214E resist
  • 100°C for softbaking of AZ4562 resist
  • 110°C for reverse baking of AZ5214E resits
  • 180°C for softbaking of e-beam resits
Substrates Substrate size
  • 50 mm wafers
  • 100 mm wafers
  • 150 mm wafers
Allowed materials

All cleanroom materials except III-V materials

Batch

1 - 24


Spin Track 1 + 2

Spin Track 1 + 2 in C-1

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Spin Track 1 + 2 is an SVG 88 series track system from Rite Track. Each track consists of a HMDS priming module, a spin coating module, and a baking module. In fact, the only difference between the two tracks is the resist used in the spin coating module. Spin Track 1 + 2 is capable of handling 150 mm wafers, as well as 100 mm wafers, but is currently set up for 100 mm wafer processing.

The Spin Track 1 + 2 is controlled using the Recipe Manager software via the touchscreen on the arm attached to the lefthand end of the track. Recipes for the individual modules are developed by Danchip and combined into flows. The user selects a flow (specific to track 1 or 2), and the appropriate recipes will be downloaded and executed on the appropriate track. The other track runs an empty process (no wafers needed), and can unfortunately not be used by a second user while the first user is processing.

The user manual, user APV, and contact information can be found in LabManager

Process information

Equipment performance and process related parameters

Spin Track 1 2
Purpose
  • HMDS priming
  • Spin coating and soft baking
  • Priming, coating, and baking
  • HMDS priming
  • Spin coating and soft baking
  • Priming, coating, and baking
  • Post-exposure baking
Resist

AZ MiR 701 (29cps)

positive tone

AZ nLOF 2020

negative tone

Performance Coating thickness

1 - 3 µm

1 - 4 µm

HMDS contact angle

60° - 90°; standard recipe 82° (on SiO2)

Process parameters Spin speed

10 - 9990 rpm

Spin acceleration

1000 - 50000 rpm/s

Hotplate temperature

90°C

110°C

HMDS priming temperature

50°C

Substrates Substrate size

100 mm wafers

Allowed materials

Silicon and glass wafers

Film or pattern of all types

Batch

1 - 25


KS Spinner

The KS spinner is placed in C-1

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At Danchip we have RC8-THP system which is one of the SUSS MicroTech spinners.

The main purpose of this equipment is experimental spinning the different resist.The spinner has one resist line, AZ5214E, for automatic dispense. All other resist dispenses manually from syringe or disposable pipettes. All SU8 spinning are done on this machine.

The machine can be also used for spinning on the "difficult" surfaces like the substrates with holes, backside structures and unusual shapes.


The user manual, user APV, and contact information can be found in LabManager



Equipment performance and process related parameters

Purpose
  • Spin coating and soft baking UV sensative resists
  • Spin coating SU8 resists
Resist
  • AZ5214E permanent line
  • AZ4562 manual dispense
  • SU8 resists manual dispense
Performance Coating thickness
  • AZ5214E 1-4,2 µm
  • AZ4526 6,2-10 µm
  • SU8 resits 0,1-100 µm
Process parameters Spin speed

100 - 5000 rpm

Spin acceleration

100 - 5000 rpm/s

Hotplate temperature
  • changeable temperature from 20° to 200°
  • SU8 must be bake out on SU8 dedicated hotplates
Substrates Substrate size
  • 50 mm wafers
  • 100 mm wafers
  • 150 mm wafers
Allowed materials

All cleanroom materials except III-V materials

Batch

1