Specific Process Knowledge/Thermal Process/A1 Bor Drive-in furnace

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Boron Drive-in + Pre-dep furnace (A1)

Boron Drive-in and Pre-dep furnace (A1). Positioned in cleanroom B-1

The Boron Drive-in + Pre-dep furnace (A1) is a Tempress horizontal furnace for thermal oxidation of silicon wafers. Also boron pre-deposition/doping is done furnace. Furthermore, the furnace is used for boron drive-in after the pre-deposition or boron ion implantation.

The furnace is mostly used for wet and dry thermal oxidation of silicon wafers. The oxidation recipes are named e.g. "WET1000" and "DRY1000", where "WET" or "DRY" indicates whether it is a wet or dry oxidation process, and the number indicates the oxidation temperature. These processes can also be used to oxidize boron phase layers created in a pre-deposition/doping process, but this is normally not necessary, if argon is used instead of nitrogen (for pre-depositions at temperatures higher then 1050 C).

The purpose of the boron doping is to make conductive structures, etch stop layers etc. For the pre-deposition process boron-nitride source wafers are used as the doping source to dope silicon wafers. There are only a few source wafers available, i.e. it is not possible to doped an entire batch of 30 wafers, but both sides of the source wafers are available for doping. It is necessary to activate the source wafers before use by heating them for 1 hour at the temperature needed during the pre-deposition (but never at a temperatures lower than 1050 C). During the pre-deposition a boron phase layer is created on the silicon wafers. This layer can be removed in BHF if the wafers are oxidised in the furnace after the pre-deposition.

The Boron Drive-in + Pre-dep furnace is the top furnace tube in the A-stack positioned in cleanroom B-1. The furnaces in the A-stack are the cleanest of all furnaces in the cleanroom. Please be aware of that all wafers have to be RCA cleaned before they enter the furnace, and check the cross contamination information in LabManager before you use the furnace.

The user manual, quality control instruction and results, technical information and contact information can be found in LabManager:

Boron Drive-in + Pre-dep furnace (A1)

Process knowledge


Quality Control - Parameters and Limits

Quality control (QC) for the processes "Wet1050" and "Dry1050"
QC Recipe: Wet1050 Dry1050
H2 flow 3 slm 0 slm
O2 flow 2 slm 5 slm
Temperature 1050 C 1050 C
Oxidation time 30 min 100 min
QC limits Thickness Non-uniformity (both over a single wafer

and over the boat)

Dry1050 108-114 nm 3 %
Wet1050 286-302 nm 5 %

Overview of the performance of the Boron Drive-in + Pre-dep furnace and some process related parameters

Purpose
  • Drive-in of boron
  • Oxidation of silicon
  • Oxidation of boron phase layers
  • Annealing of the oxide
  • Boron pre-depostion using source wafer

Annealing:

  • Using N2

Oxidation:

  • Dry oxidation using O2
  • Wet oxidation using H2O generated by a torch
Performance Film thickness
  • Dry oxide: 50 Å to ~2000 Å (it takes too long to grow a thicker oxide)
  • Wet oxide: 50 Å to ~3 µm (it takes too long to grow a thicker oxide)
Process parameter range Process Temperature
  • 800-1150 oC
Process pressure
  • 1 atm
Gasses on the system
  • O2, N2 and H2
Substrates Batch size
  • 1-30 100 mm wafers (or 50 mm wafers) per run
Substrate materials allowed
  • Silicon wafers (RCA cleaned)