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| =Plasma Asher 1= | | = Descum Comparison Table = |
| <span style="color:red">Plasma asher 1 was decommissioned 2024-12-02.</span>
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| [[Specific Process Knowledge/Lithography/Descum/PlasmaAsher1|Information about decommissioned tool can be found here.]]
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| =Plasma Asher 2=
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| <span style="color:red">Plasma asher 2 was decommissioned 2024-12-02.</span>
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| [[Specific Process Knowledge/Lithography/Descum/PlasmaAsher2|Information about decommissioned tool can be found here.]]
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| =Plasma Asher 3: Descum=
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| The user manual(s), quality control procedure(s) and results and contact information can be found in [http://labmanager.dtu.dk/function.php?module=Machine&view=view&mach=423 LabManager] - '''requires login'''
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| Plasma Asher 3 is specifically used for controlled descum process after lithography. Please note that you only can process a single 100 mm wafer, or one small sample, at a time.
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| The plasma asher is equipped with 2 gaslines: oxygen and nitrogen, but all standard processes use only oxygen (as recommended by Diener).
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| '''Ashing of AZ MiR701 resist:'''<br>
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| You can use two different descum process developments: you can either change power settings or processing chamber pressure.
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| '''Testing different power settings:'''
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| [[image:AZMIR701_power_settings.png|640px|thumb|Descum results for different power settings]]
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| '''Recipe settings:'''
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| *O2 flow: 5 sccm
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| *N2 flow: 0
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| *Pressure: 0.2 mbar
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| *Power: Varied
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| '''Experiment parameters:'''
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| {| {{table}}
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| | align="center" |
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| {|border="1" cellspacing="1" cellpadding="10" style="text-align:left;"
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| |- style="background:LightGrey"
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| | ||FW/REV|| C2/C1 || Power
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| |-
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| |'''recipe 1''' || 50/0 || 52/31 || 50%
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| |-
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| |'''recipe 2''' || 100/0 || 53/31 || 100%
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| |-
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| |'''recipe 3''' || 20/0 || 51/34 || 20%
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| |-
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| |}
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| |}
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| <br clear="all" />
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| '''Testing different pressure settings:'''
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| [[image:AZMIR701_pressure_settings.png|640px|thumb|Descum results for different pressure settings]]
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| '''Recipe settings:'''
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| *O2 flow: varied
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| *N2 flow: 0
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| *Pressure: varied
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| *Power: V100% (100 W)
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| '''Experiment parameters:'''
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| {| {{table}}
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| | align="center" |
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| {|border="1" cellspacing="1" cellpadding="10" style="text-align:left;"
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| |- style="background:LightGrey"
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| | ||FW/REV|| C2/C1 || Oxygen || Pressure
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| |-
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| |'''recipe 1'''|| 100/0 || 53/31 || 5 || 0,2
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| |-
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| |'''recipe 2''' || 100/0 || 37/38 || 45 || 0,8
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| |-
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| |}
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| |}
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| <br clear="all" />
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| '''Ashing of AZ5214E resist:'''
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| [[image:AZ5214E_pressure_settings.png|640px|thumb|Descum results for different pressure settings]]
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| '''Recipe settings:'''
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| *O2 flow: varied
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| *N2 flow: 0
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| *Pressure: varied
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| *Power: V100% (100 W)
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| '''Experiment parameters:'''
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| {| {{table}}
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| | align="center" |
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| {|border="1" cellspacing="1" cellpadding="10" style="text-align:left;"
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| |- style="background:LightGrey"
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| | ||FW/REV|| C2/C1 || Oxygen || Pressure
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| |-
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| |'''recipe 1'''|| 100/0 || 53/31 || 17 || 0,4
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| |-
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| |'''recipe 2''' || 100/0 || 37/39 || 45 || 0,8
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| |-
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| |}
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| |}
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| <br clear="all" />
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| =Plasma Asher 4=
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| ==Descum processing in plasma asher 4 & 5==
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| Descum of AZ 5214E on 100 mm wafers. The descum process was tested for single substrates, as well as 3 substrates, placed vertically in the glass boat. For the 3 substrates only the center substrate was used for testing, the front and back wafers were used as dummy wafers.
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| The user manual, risk assessment, and contact information can be found in [http://labmanager.dtu.dk/function.php?module=Machine&view=view&mach=530 LabManager] - '''requires login'''
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| {| class="wikitable" | | {| class="wikitable" |
| |- | | |- |
| ! Test setup !! Single substrate !! Center of 3 substrates | | ! |
| | ! [[Specific_Process_Knowledge/Lithography/Descum/plasmaAsher03|Plasma Asher 3: Descum]] |
| | ! [[Specific_Process_Knowledge/Lithography/Descum/plasmaAsher04|Plasma Asher 4 (Clean)]] |
| | ! [[Specific_Process_Knowledge/Lithography/Descum/plasmaAsher05|Plasma Asher 5 (Dirty)]] |
| |- | | |- |
| ! scope=row| Test results | | ! scope=row style="text-align: left;" | Purpose |
| | Ashing rate: 5.7 ±2.1 nm/min<br>Non-uniformity: 0.6 ±0.4% || Ashing rate: 3.8 ±1.6 nm/min<br>Non-uniformity: 0.4 ±0.2% | | | Resist descum |
| | | |
| | *Resist stripping |
| | *Resist descum |
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| | *Resist stripping |
| | *Resist descum |
| |- | | |- |
| ! scope=row| Wafers | | ! scope=row style="text-align: left;" | Method |
| | 1 || 3 | | | Plasma ashing |
| | | Plasma ashing |
| | | Plasma ashing |
| |- | | |- |
| ! scope=row| Wafer size | | ! scope=row style="text-align: left;" | Process gasses |
| | 100 mm || 100 mm | | | O<sub>2</sub> (50 sccm) |
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| | *O<sub>2</sub> (0-500 sccm) |
| | *N<sub>2</sub> (0-500 sccm) |
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| | *O<sub>2</sub> (0-500 sccm) |
| | *N<sub>2</sub> (0-500 sccm) |
| | *CF<sub>4</sub> (0-200 sccm) |
| |- | | |- |
| ! scope=row| Boat position | | ! scope=row style="text-align: left;" | Process power |
| | Center of chamber || Center of chamber | | | 10-100 W (10-100%) |
| | | 150-1000 W |
| | | 150-1000 W |
| |- | | |- |
| ! scope=row| Test wafer position | | ! scope=row style="text-align: left;" | Substrate batch |
| | Center of boat || Center of boat | | | |
| | *Chips: several |
| | *50 mm wafer: several |
| | *100 mm wafer: 1 |
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| | *Chips: several |
| | *50 mm wafer: several |
| | *100 mm wafer: 1-25 |
| | *150 mm wafer: 1-25 |
| | *200 mm wafer: 1-25 |
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| | *Chips: several |
| | *50 mm wafer: several |
| | *100 mm wafer: 1-25 |
| | *150 mm wafer: 1-25 |
| | *200 mm wafer: 1-25 |
| |- | | |- |
| ! scope=row| Total gas flow rate | | ! scope=row style="text-align: left;" | Substrate materials |
| | 200 sccm || 200 sccm | | | |
| |-
| | *<span style="color:red">'''No polymer substrates'''</span><br> |
| ! scope=row| Gas mix ratio
| | *Silicon substrates |
| | 50% N<sub>2</sub> || 50% N<sub>2</sub>
| | *III-V substrates |
| |-
| | *Glass substrates |
| ! scope=row| Chamber pressure
| | *Films, or patterned films, of any material except type IV (Pb, Te) |
| | 1.3 mbar || 1.3 mbar
| | | |
| |-
| | *<span style="color:red">'''No metals'''</span><br> |
| ! scope=row| Power
| | *<span style="color:red">'''No metal oxides'''</span><br> |
| | 200 W || 200 W
| | *<span style="color:red">'''No III-V materials'''</span><br> |
| |-
| | *Silicon substrates |
| ! scope=row| Test processing time
| | *Glass substrates |
| | Tested parameter || Tested parameter
| | *Polymer substrates |
| |-
| | *Films, or patterned films, of resists/polymers |
| ! scope=row| Test average temperature
| | | |
| | 33°C || 33°C
| | *Silicon substrates |
| | *III-V substrates |
| | *Glass substrates |
| | *Polymer substrates |
| | *Films, or patterned films, of any material except type IV (Pb, Te) |
| |} | | |} |
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| <br clear="all" /> | | =Decommisioned tools= |
| | <span style="color:red">Plasma asher 1 was decommissioned 2024-12-02.</span> |
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| [[File:PA_descum_single_v2.png|400px|thumb|Ashing amount and ashing rate when processing a single 100 mm wafer.|right]] | | [[Specific Process Knowledge/Lithography/Descum/PlasmaAsher1|Information about decommissioned tool can be found here.]] |
| '''Single wafer processing'''<br>
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| {| class="wikitable"
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| |-
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| ! Ashing time [min] !! 1 !! 2 !! 5 !! 10 !! 15
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| |-
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| | Ashing amount [nm] || 5.2 || 6.2 || 35.1 || 72.3 || 87.1
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| |-
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| | Ashing rate [nm/min] || 5.2 || 3.1 || 7.0 || 7.2 || 5.8
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| |-
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| | Film thickness range, before descum [nm] || 11 || 12 || 10 || 11 || 9
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| |-
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| | Pre-ashing non-uniformity [%] || 0.37 || 0.40 || 0.33 || 0.37 || 0.30
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| |-
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| | Film thickness range, after descum [nm] || 10 || 10 || 12 || 19 || 33
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| |-
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| | Post-ashing non-uniformity [%] || 0.33 || 0.33 || 0.41 || 0.66 || 1.18
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| |}
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| <br clear="all" />
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| [[File:PA_descum_multi_v2.png|400px|thumb|Ashing amount and ashing rate when processing multiple 100 mm wafers. Test measured on the center of 3 wafers.|right]]
| | <span style="color:red">Plasma asher 2 was decommissioned 2024-12-02.</span> |
| '''Multi wafer processing'''<br>
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| {| class="wikitable"
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| |-
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| ! Ashing time [min] !! 1 !! 2 !! 5 !! 10 !! 15
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| |-
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| | Ashing amount [nm] || 4.3 || 6.7 || 10.1 || 39.5 || 78.8
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| |-
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| | Ashing rate [nm/min] || 4.3 || 3.4 || 2.0 || 4.0 || 5.3
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| |-
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| | Film thickness range, before descum [nm] || 11 || 13 || 11 || 12 || 14
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| |-
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| | Post-ashing non-uniformity [%] || 0.37 || 0.43 || 0.37 || 0.40 || 0.46
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| |-
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| | Film thickness range, after descum [nm] || 11 || 9 || 10 || 12 || 21
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| |-
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| | Post-ashing non-uniformity [%] || 0.37 || 0.30 || 0.33 || 0.41 || 0.74
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| |}
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| | [[Specific Process Knowledge/Lithography/Descum/PlasmaAsher2|Information about decommissioned tool can be found here.]] |
| <br clear="all" /> | | <br clear="all" /> |
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| =Plasma Asher 5=
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| <span style="color:red">Coming soon</span>
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The content on this page, including all images and pictures, was created by DTU Nanolab staff, unless otherwise stated.
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Descum Comparison Table
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Plasma Asher 3: Descum
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Plasma Asher 4 (Clean)
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Plasma Asher 5 (Dirty)
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| Purpose
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Resist descum
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- Resist stripping
- Resist descum
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- Resist stripping
- Resist descum
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| Method
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Plasma ashing
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Plasma ashing
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Plasma ashing
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| Process gasses
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O2 (50 sccm)
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- O2 (0-500 sccm)
- N2 (0-500 sccm)
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- O2 (0-500 sccm)
- N2 (0-500 sccm)
- CF4 (0-200 sccm)
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| Process power
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10-100 W (10-100%)
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150-1000 W
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150-1000 W
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| Substrate batch
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- Chips: several
- 50 mm wafer: several
- 100 mm wafer: 1
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- Chips: several
- 50 mm wafer: several
- 100 mm wafer: 1-25
- 150 mm wafer: 1-25
- 200 mm wafer: 1-25
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- Chips: several
- 50 mm wafer: several
- 100 mm wafer: 1-25
- 150 mm wafer: 1-25
- 200 mm wafer: 1-25
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| Substrate materials
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- No polymer substrates
- Silicon substrates
- III-V substrates
- Glass substrates
- Films, or patterned films, of any material except type IV (Pb, Te)
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- No metals
- No metal oxides
- No III-V materials
- Silicon substrates
- Glass substrates
- Polymer substrates
- Films, or patterned films, of resists/polymers
|
- Silicon substrates
- III-V substrates
- Glass substrates
- Polymer substrates
- Films, or patterned films, of any material except type IV (Pb, Te)
|
Decommisioned tools
Plasma asher 1 was decommissioned 2024-12-02.
Information about decommissioned tool can be found here.
Plasma asher 2 was decommissioned 2024-12-02.
Information about decommissioned tool can be found here.