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Specific Process Knowledge/Lithography/UVExposure/aligner MA6-2: Difference between revisions

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*TSA microscope travel range: X ±25 mm; Y +20/-75 mm (towards the flat)
*TSA microscope travel range: X ±25 mm; Y +20/-75 mm (towards the flat)


'''BackSide Alignment:'''
 
'''Back Side Alignment:'''
*Minimum distance between BSA microscope objectives: 15 mm
*Minimum distance between BSA microscope objectives: 15 mm
*Maximum distance between BSA microscope objectives: 100 mm
*Maximum distance between BSA microscope objectives: 100 mm
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'''Microscope field of view (W x H, splitfield):'''
'''Microscope field of view (W x H, splitfield):'''
*TSA 5X
*TSA 5X:
**Oculars: 1.3mm x 2.6mm (Ø2.6mm full field)
**Oculars: 1.3 mm x 2.6 mm (Ø2.6 mm full field)
**Camera: 350µm x 500µm (700µm x 500µm full field)
**Camera: 350 µm x 500 µm (700 µm x 500 µm full field)
*TSA 10X
*TSA 10X:
**Oculars: 0.6mm x 1.3mm (Ø1.3mm full field)
**Oculars: 0.6 mm x 1.3 mm (Ø1.3 mm full field)
**Camera: 150µm x 250µm (350µm x 250µm full field)  
**Camera: 150 µm x 250 µm (350 µm x 250 µm full field)  
*TSA special
*TSA special:
**Oculars: 0.55mm x 1.1mm (Ø1.1mm full field)
**Oculars: 0.55 mm x 1.1 mm (Ø1.1 mm full field)
**Camera: 150µm x 200µm (300µm x 200µm full field)
**Camera: 150 µm x 200 µm (300 µm x 200 µm full field)
*BSA camera
*BSA camera:
**Low: 1.5mm x 2mm (3mm x 2mm full field)
**Low: 1.5 mm x 2 mm (3 mm x 2 mm full field)
**High: 450µm x 650µm (950µm x 650µm full field)
**High: 450 µm x 650 µm (950 µm x 650 µm full field)


==Quality Control (QC)==
==Quality Control (QC)==
The purpose of the QC process is to check the intensity and uniformity of the exposure light in the Aligner: MA6-2, using a UV optometer. The optometer is placed at 5 fixed positions in the exposure area on a dedicated QC chuck, and the intensity of the light is measured.
The purpose of the QC process is to check the intensity and uniformity of the exposure light in the Aligner: MA6-2, using a UV optometer. The optometer is placed at 5 fixed positions in the exposure area on a dedicated QC chuck, and the intensity of the light is measured.


The 5 intensity measurements are then used to calculate the average intensity as well as the peak uniformity error: <math>PUE[%] = \frac{min-max}{min+max} \sdot 100</math>.
The 5 intensity measurements are then used to calculate the average intensity as well as the peak uniformity error: <math>PUE[%] = \frac{max-min}{max+min} \sdot 100</math>.


'''Intensity accept limit:'''<br>
'''Intensity accept limit:'''<br>
The intensity should be corrected if the average intensity (from the 5 measurement points) deviates more than ±5% from nominal value. The nominal value for the Aligner: MA6-2 is 11 mW/cm2, which means that the accept range is 10.45 - 11.55 mW/cm2
The intensity should be corrected if the average intensity (from the 5 measurement points) deviates more than ±5% from nominal value. The nominal value for the Aligner: MA6-2 is 11 mW/cm<sup>2</sup>, which means that the accept range is 10.45 - 11.55 mW/cm<sup>2</sup>.


'''Uniformity accept limit:'''<br>
'''Uniformity accept limit:'''<br>
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*[http://labmanager.dtu.dk/d4Show.php?id=5644&mach=339 The QC procedure for Aligner: MA6-2] - '''requires login'''<br>
*[http://labmanager.dtu.dk/d4Show.php?id=5644&mach=339 The QC procedure for Aligner: MA6-2] - '''requires login'''<br>
*[https://labmanager.dtu.dk/view_binary.php?type=data&mach=339 The newest QC data for Aligner: MA6-2] - '''requires login'''
*[https://labmanager.dtu.dk/view_binary.php?type=data&mach=339 The newest QC data for Aligner: MA6-2] - '''requires login'''
<!--
{| border="1" cellspacing="2" cellpadding="2" colspan="3"
|bgcolor="#98FB98" |'''Quality Control (QC) for Aligner: MA6-2'''
|-
|
*[http://labmanager.dtu.dk/d4Show.php?id=5644&mach=339 The QC procedure for Aligner: MA6-2] - '''requires login'''<br>
*[https://labmanager.dtu.dk/view_binary.php?type=data&mach=339 The newest QC data for Aligner: MA6-2] - '''requires login'''
{| {{table}}
| align="center" |
{| border="1" cellspacing="1" cellpadding="2"  align="center" style="width:300px"
! QC Recipe:
! Manual intensity measurement
|-
|Measurement area
|100 mm
|-
|Number of measurements
|5
|-
|}
| align="center" valign="top"|
{| border="2" cellspacing="1" cellpadding="2" align="center" style="width:400px"
!QC limits
!Aligner: MA6-2
|-
|Nominal intensity
|11 mW/cm<sup>2</sup> @ 365 nm
|-
|Intensity deviation from nominal
|≤5%
|-
|Intensity non-uniformity
|≤2%
|-
|}
|-
|}
Power supply and/or lamp will be adjusted if intensity is outside the limit.
|}
-->
<br clear="all" />