Aligner: Maskless 03
Aligner: Maskless 03 is located in E-5.
MLA150 WMII maskless aligner from Heidelberg Instruments GmbH, installed 2020.
Special features:
Backside Alignment
Advanced Field Alignment Mode for alignment to individual chips/devices on the substrate
Separate conversion PC (Power PC)
Link to information about alignment mark design .
Training videos
Equipment info in LabManager - requires login
Exposure dose and defocus
Information on UV exposure dose
Quality Control (QC)
Quality Control (QC) for Aligner: Maskless 03 (MLA3) - Dose and Defoc
QC Recipe:
Dose and defocus test on 1.5µm AZ5214E
Dose test
Last QC value ± 20 mJ/cm2 (9 steps total)
Defoc test
Last QC value ± 8 (9 steps total)
QC limits
Aligner: Maskless 03 (MLA3)
Dose
none
Defoc
none
Dose and defoc values are reported in the QC data sheet.
Quality Control (QC) for Aligner: Maskless 03 (MLA3) - Alignment
QC Recipe:
Alignment accuracy test
Topside alignment
Expose an overlay design after automatic alignment to 4 alignment marks using the High Res camera and applying scaling and shearing.
Alignment accuracy in 9 points across a 100mm wafer is measured, the average alignment error is reported.
Backside alignment
Expose an overlay design after automatic alignment to 4 backside alignment marks and applying scaling and shearing. Rotate the wafer 180° and repeat.
Alignment accuracy in 9 points across a 100mm wafer is measured, half the average alignment error is reported.
QC limits
Aligner: Maskless 03 (MLA3)
Topside alignment error
>0.5µm
Backside alignment error
>1µm
Camera offsets will be adjusted if alignment error is outside the limit.
Equipment performance and process related parameters
Purpose
Alignment and UV exposure
Performance
Exposure mode
Projection
Exposure light
405nm (laser diode array)
Focusing method
Pneumatic
Minimum structure size
down to 1 µm
Design formats
GDS-II
CIF
DXF
Gerber
HIMT format
Alignment modes
Top side alignment, ±0.5µm
Backside alignment, ±1.0µm
Field alignment (chip-by-chip TSA), ±0.25µm (within 5x5mm2 area)
Substrates
Substrate size
maximum writing area: 150x150 mm2
150 mm wafer
100 mm wafer
50 mm wafer
pieces down to 5x5 mm2
Allowed materials
All cleanroom materials
Total height variation across the substrate must be less than ±90 µm - including wafer bow
Batch
1