Specific Process Knowledge/Etch/ICP Metal Etcher/Chromium/Cr etch data from AS
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Test data on Cr etch development by Anders Simonsen @nbi.ku
Final recipe/result for Cr etch and etching down in the nitride in the AOE
The SEM images where done some after the Cr etch and some after both the Cr etch and the silicon nitride etch in the AOE using the recipe "SiN_AS". The important thing was to see how well the Cr works for masking the nitride given vertical and smooth sidewalls in the nitride. This was done on 30-50 nm thin Cr layers.
| Recipe | Pressure [mTorr] | Coil power [W] | Platen power [W] | Total Flow Cl2+O2 [sccm] | O2% | Temp | Time [s] | CSAR etch rate [nm/min] | CSAR rate w bond | Etch rate [nm/min] | Selectivity | coil load | coil tune | plat load | plat tune | Comment | |||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| test13/laqs | 10 | 300 | 15 | 30 | 23.33 | 20 | 28 | 100.71 | 42.86 | 0.43 | This recipe was chosen over no. 12 because it did not need a large over etch of the Cr (no foot). |
- After Cr etch with recipe 13 with descum
- After Cr etch 75s with recipe 13 and nitride etch in the AOE 20s
- After Cr etch 75s with recipe 13 and nitride etch in the AOE 40s
- After Cr etch 85s with recipe 13 and nitride etch in the AOE 20s
- After Cr etch 90s with recipe 13 and nitride etch in the AOE 20s
DOE experiments and results made on pattern free samples and samples patterned with UV lithography (SEM images)
| Name | Pressure [mTorr] | Coil power [W] | Platen power [W] | Total Flow (Cl2+O2) [sccm] | O2 % | Selectivity | Etch-rate [nm/min] | Side-angle | Corner | Resist-damage | Etch time [s] | Etch depth [nm] | Angle1 | Radius1 | Angle2 | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| t5 | 5 | 300 | 25 | 40 | 25 | 0.21 | 49.03 | 25.5 | 319.5 | 1 | 175 | 57 | 28 | 331 | 23 | |
| t7 | 15 | 300 | 15 | 40 | 15 | 0.61 | 52.15 | 12 | 154.5 | 1 | 130 | 87 | 14 | 159 | 10 | |
| t8 | 5 | 500 | 15 | 40 | 25 | 0.4 | 49.50 | 39.5 | 228.5 | 1 | 120 | 101 | 42 | 169 | 37 | |
| t4 | 15 | 500 | 25 | 40 | 15 | 0.39 | 70.80 | 19.5 | 201 | 1 | 100 | 82 | 21 | 158 | 18 | |
| t2 | 5 | 300 | 25 | 80 | 15 | 0.21 | 40.54 | 40.5 | 262.5 | 3 | 185 | 75 | 42 | 274 | 39 | |
| t10 | 15 | 300 | 15 | 80 | 25 | 0.68 | 58.00 | 11.5 | 87 | 2 | 120 | 84 | 14 | 70 | 9 | |
| t6 | 5 | 500 | 15 | 80 | 15 | 0.43 | 49.24 | 29.5 | 300 | 5 | 145 | 81 | 29 | 362 | 30 | |
| t9 | 15 | 500 | 25 | 80 | 25 | 0.41 | 80.67 | 18.5 | 134.5 | 2 | 90 | 79 | 20 | 155 | 17 | |
| t1 | 10 | 400 | 20 | 60 | 20 | 0.35 | 63.13 | 17.5 | 288 | 2 | 115 | 79 | 20 | 292 | 15 | |
| t1R | 10 | 400 | 20 | 60 | 20 | 0.4 | 57.14 | 20 | 186 | 2 | 105 | 100 | 24 | 232 | 16 |
Sem images of the DOE
- Sample t5
- Sample t7
- Sample t8
- Sample t4
- Sample t2
- Sample t10
- Sample t9
- Sample t1
- Sample t1R
Tests made after DOE with e-beam patterned samples
| Recipe | Pressure [mTorr] | Coil power [W] | Platen power [W] | Total Flow Cl2+O2 [sccm] | O2% | Temp | Time [s] | CSAR etch rate [nm/min] | CSAR rate w bond | Etch rate [nm/min] | Selectivity | coil load | coil tune | plat load | plat tune | Comment | |||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| test11 | 15 | 300 | 15 | 40 | 25.00 | 20 | 23 | 80.87 | 73 | 52.17 | 0.65 | ||||||||
| test12 | 20 | 300 | 15 | 30 | 23.33 | 20 | 21 | 65.71 | 56 | 57.14 | 0.87 | There seems to been a foot on the Cr after the Cr etch, therefor it was repeated for 2 min Cr etch to remove the foot | |||||||
| test13/laqs | 10 | 300 | 15 | 30 | 23.33 | 20 | 28 | 100.71 | 42.86 | 0.43 | This recipe was chosen over no. 12 because it did not need a large over etch of the Cr (no foot). | ||||||||
| test14 | 10 | 300 | 15 | 40 | 25.00 | 20 | 30 | 88.00 | 40.00 | 0.45 | |||||||||
| nano (some other users recipe found on the ICP) | 5 | 500 | 15 | 60 | 0.17 | 10 | 33 | 99.00 | 36.36 | 0.37 | 41 | 52 | 31 | 50 | With strike pressure | ||||
| langman | 10 | 500 | 25 | 40 | 0.20 | 8 | 21 | 168.39 | 57.14 | 0.34 | 42 | 52 | 35 | 53 | With strike pressure |
SEM images of the tests after the DOE
These SEM images where done after both the Cr etch and the silicon nitride etch in the ICP metal using the recipe "Slow etch with carrier". The important thing was to see how well the Cr work for masking the nitride given vertical and smooth sidewalls.
- Sample test11
- Sample test12 1 min etch in Cr
- Sample test12 2 min etch in Cr
- Sample test13
- Sample testnano
- Sample elangman