Specific Process Knowledge/Thin film deposition/Deposition of Aluminium

From LabAdviser

Aluminium can be deposited by e-beam evaporation, by sputter and by thermal evaporation. In the chart below you can compare the different methods on the different deposition equipment.

E-beam evaporation (Alcatel) E-beam evaporation (Leybold) E-beam evaporation (Wordentec) Sputter deposition (Wordentec) Thermal evaporation (Wordentec)
Batch size
  • Up to 1x4" wafers
  • smaller pieces
  • 8x4" wafers or
  • 5x6" wafers
  • 24x2" wafers or
  • 6x4" wafers or
  • 6x6" wafers
  • 24x2" wafers or
  • 6x4" wafers or
  • 6x6" wafers
  • 24x2" wafers or
  • 6x4" wafers or
  • 6x6" wafers
Pre-clean RF Ar clean Ar ion bombartment RF Ar clean RF Ar clean RF Ar clean
Layer thickness 10Å to 1µm 10Å to 1500 Å 10Å to 1 µm 10Å to ~0.5µm (very time consuming ) 10Å to 0.5 µm (this uses all Al in the boat)
Deposition rate 2Å/s to 15Å/s 1Å/s to 5Å/s 10Å/s to 15Å/s ~2.5 Å/s ~8Å/s to 15Å/s