Specific Process Knowledge/Characterization/XRD/XRD SmartLab/ALD deposited alumina and titania XRR

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Purpose of the work

The work described below was conducted in 2019 by Sarah Elisabeth Hussein El Dib (s135170) and Evgeniy Shkondin, DTU Nanolab as a part of the master project in collaboration with the DTU Photonics Department.

The prepared samples were investigated by X-ray Reflectivity (XRR) and Spectroscopic Ellipsometry. The idea is to investigate the initial growth of Al2O3 and TiO2 on conventional Si samples (with native oxide) and compare characterization results provided by two different techniques: X-ray reflectivity and Spectroscopic Ellipsometry.

The deposition of ultrathin layers (with thickness below 10 nm) is difficult to characterize with ellipsometry alone, because of the model complexity. The prepared samples consist of a thin ALD film, but in order to properly distinguish it, the native oxide and surface moisture (with adventitious carbon contamination) should be taken into account since whey both have thicknesses comparable to ALD ultra-thin layer. For this purpose, the XRR method was employed.

Deposition characteristics

A sequence of samples has been made by deposition Al2O3 and TiO2 on flat natively oxidized Si (100) samples. The thickness setpoints were chosen to be 2, 4, 6, and 8 nm, and a number of cycles calculated from the published growth rates which were verified for thicker films (20-100nm).

Deposition of Al2O3

The standard recipe for deposition of Al2O3 on flat and high aspect ratio structures has been used.

Equipment: ALD-1

Recipe: AL2O3

Assumed deposition rate: 0.097 nm/cycle

Temperature: 200 oC

TMA H2O
Nitrogen flow 150 sccm 200 sccm
Pulse time 0.1 s 0.1 s
Purge time 3.0 s 4.0 s

Number of cycles: 20, 40, 60, 80 for 2nm, 4nm, 6 nm and 8 nm respectively.

Deposition of TiO2

The standard recipe for deposition of amorphous TiO2 on flat and high aspect ratio structures has been used.

Recipe: amorphous TiO2,

Equipment: ALD-2

Assumed deposition rate: 0.0385 nm/cycle

Temperature: 150 oC

TiCl4 H2O
Nitrogen flow 150 sccm 150 sccm
Pulse time 0.1 s 0.1 s
Purge time 4.0 s 6.0 s

Number of cycles: 52, 104, 156, 208 for 2nm, 4nm, 6 nm and 8 nm respectively.

X-ray reflectivity results


X-ray reflectivity (XRR) profiles for Al2O3 and TiO2 films at different number of cycles has been obtained using Rigaku XRD SmartLab equipment. Fitting procesure was performed using commercial GlobalFit software assuming the model based on Si substrate with native oxide followed by the deposited ALD layer with thin moisture surface. The results are summarized in a tables below.

Si reference samples





Physical properties of Si reference sample with and without native oxide
Si native oxide Si substrate Fitting parameters
Sample SiO2 Thickness (nm) SiO2 Density (g/cm3) SiO2 Roughness (nm) Si Thickness (nm) Si Density (g/cm3) Si Roughness (nm) Intensity Background Fitting area (Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle 2\Theta} ) R Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \Chi}
Si without native oxide - - - Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \infty} 2.4258 0.248 1.11841 2.93034E-5 0.4089-2.0 0.00593 0.00027
Si with native oxide 1.597 2.05880 0.406 Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \infty} 2.42354 0.985 1.04529 1.0E-1 0.3018-4.0 0.01035 0.00067



Thin films samples


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XRR results for Al2O3 layers
Top layer (moisture) Main layer Si native oxide Si substrate
Number of cycles Moisture thickness (nm) Moisture density (g/cm3) Moisture roughness (nm) Al2O3 thickness (nm) Al2O3 density (g/cm3) Al2O3 roughness (nm) SiO2 thickness (nm) SiO2 density (g/cm3) SiO2 roughness (nm) Si thickness (nm) Si density (g/cm3) Si roughness (nm)
20 0.999 1.51773 0.261

1.931

2.75145

0.404

1.980 2.08289 0.549 Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \infty} 2.42104 0.502
40 0.985 1.50054 0.281

4.123

2.77059

0.428

1.986 2.07963 0.526 Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \infty} 2.42121 0.502
60 0.996 1.3700 0.231

6.347

2.77008

0.439

1.973 2.09212 0.563 Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \infty} 2.42311 0.529
80 1.223 2.41786 0.552

8.047

2.81335

0.560

1.891 2.09533 0.588 Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \infty} 2.42343 0.472





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XRR results for TiO2 layers
Top layer (moisture) Main layer Si native oxide Si substrate
Number of cycles Moisture thickness (nm) Moisture density (g/cm3) Moisture roughness (nm) TiO2 thickness (nm) TiO2 density (g/cm3) TiO2 roughness (nm) SiO2 thickness (nm) SiO2 density (g/cm3) SiO2 roughness (nm) Si thickness (nm) Si density (g/cm3) Si roughness (nm)
52 1.080 2.97461 0.735

1.515

3.48298

0.716

1.893 2.04014 0.242 Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \infty} 2.42202 0.229
104 0.626 2.30889 0.509

4.892

3.50986

0.147

1.515 2.00387 0.543 Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \infty} 2.42747 0.640
156 0.704 2.05235 0.440

7.294

3.30327

0.106

1.709 2.06712 0.454 Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \infty} 2.42545 0.574
208 0.683 1.96283 0.373

9.541

3.40667

0.011

1.535 2.07875 0.493 Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \infty} 2.42552 0.818




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