Specific Process Knowledge/Thin film deposition/Deposition of Silicon

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PolySilicon can be sputtered in Alcatel and be deposited in the PolySilicon furnace. In the chart below you can compare the two different deposition methodes:


Sputter (Alcatel) Sputter(PVD co-sputter/evaporation) Furnace PolySi (Furnace LPCVD pSi) Sputter (Wordentec) Sputter (IBE/IBSD Ionfab 300)
Batch size
  • Up to 1x4" wafers
  • smaller pieces
  • 4x6" wafers or
  • 4x4" wafers or
  • 4x2" wafers
.
  • 1-25 wafers of 4"
  • For other sizes ask the furnace team
  • 24x2" wafers or
  • 6x4" wafers or
  • 6x6" wafers
.
Pre-clean RF Ar clean RF Ar clean RCA clean for wafers that are not fresh form the box. RF Ar clean .
Layer thickness 10Å to 1µm 10Å to about 3000Å ~50Å to 2µm, if thicker layers are needed please ask the furnace team. 10Å to about 3000Å .
Deposition rate 2Å/s to 15Å/s Dependent on process parameters, but in the order of 1 Å/s. See more here
  • undoped, boron doped:~100Å/min
  • Phospher doped:~20Å/min
.

Dependent on process parameters, but in the order of 1 Å/s. See more here.

.
Process temperature ? Option: heating wafer up to 400 deg C 560 oC (amorph) and 620 oC (poly) ? .
Step coverage Poor . Good . .
Adhesion Bad for pyrex, for other materials we do not know . Good for fused silica, silicon oxide, silicon nitride, silicon . .
Allowed substrates
  • Silicon wafers
  • Quartz wafers
  • Pyrex wafers
Pyrex, fused silica, silicon, metals, oxide, nitride Fused silica, Silicon, oxide, nitride Pyrex, fused silica, silicon, metals, oxide, nitride .
Allowed material
  • Silicon oxide
  • Silicon (oxy)nitride
  • Photoresist
  • PMMA
  • Mylar
  • SU-8
  • Metals
Doping facility None None Can be doped during deposition with Boron and/or Phosphorous None .


Sputtered Silicon in the Alcatel

The parameter(s) changed New value(s) Deposition rate
Standard parameters None
Power 400W 3.8 Å/s

Sputtered Silicon in the PVD co-sputter/evaporation

See this page: Si sputter in PVD co-sputter/evaporation

Sputtered Silicon in Wordentec

See this page: Si sputter in Wordentec