Specific Process Knowledge/Etch/IBE⁄IBSD Ionfab 300/Etch slow

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Etch slow

This process development is going on to find an etch recipe that is so gentle that the resist masking material can be removed with acetone + ultrasound within hopefully 10min. This is important when a metal is to be etched as this cannot withstand plasma ashing (to remove reist mask) after the etch.

Parameter Si etch test1 Si etch test2 Si etch test3
Important note This recipe must only be run for 5 min, otherwise the beam acc. current will incrase above 20
Neutalizer current [mA] 450 250 450
RF Power [W] 1200 1000 1200
Beam current [mA] 400 200 400
Beam voltage [V] 400 200 400
Beam accelerator voltage 400 200 400
Ar flow to neutralizer [sccm] 6.0 6.0 6.0
Ar flow to beam [sccm] 6.0 6.0 6.0
Rotation speed [rpm] 20 20 20
Stage angle [degrees] 10 10 10
Platen temp. [dg. Celcius] 15 15 15
He cooling pressure [mTorr] 37.5 37.5 37.5
Etch material Si Si Si
Results vvv vvv vvv
Etch time [min] 40 40 7:15
Etch rate in Si [nm/min] 19.7 3.58 19.3
Total time in Acetone + ultrasound [min] 17 10 20
Was the resist completely removed after acetone + ultrasound? no yes yes (almost)