Specific Process Knowledge/Thin film deposition/Deposition of Silicon

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PolySilicon can be sputtered in Alcatel and be deposited in the PolySilicon furnace. In the chart below you can compare the two different deposition methodes:


Sputter (Alcatel) Sputter(PVD co-sputter/evaporation) Furnace PolySi (Furnace LPCVD pSi) Sputter (Wordentec) Sputter IBSD IonfabIBE/IBSD Ionfab 300
Batch size
  • Up to 1x4" wafers
  • smaller pieces
  • 4x6" wafers or
  • 4x4" wafers or
  • 4x2" wafers
.
  • 1-25 wafers of 4"
  • For other sizes ask the furnace team
  • 24x2" wafers or
  • 6x4" wafers or
  • 6x6" wafers
.
Pre-clean RF Ar clean RF Ar clean RCA clean for wafers that are not fresh form the box. RF Ar clean .
Layer thickness 10Å to 1µm 10Å to about 3000Å ~50Å to 2µm, if thicker layers are needed please ask the furnace team. 10Å to about 3000Å .
Deposition rate 2Å/s to 15Å/s Dependent on process parameters, but in the order of 1 Å/s. See more here
  • undoped, boron doped:~100Å/min
  • Phospher doped:~20Å/min
.

Dependent on process parameters, but in the order of 1 Å/s. See more here.

.
Process temperature ? Option: heating wafer up to 400 deg C 560 oC (amorph) and 620 oC (poly) ? .
Step coverage Poor . Good . .
Adhesion Bad for pyrex, for other materials we do not know . Good for fused silica, silicon oxide, silicon nitride, silicon . .
Substrate material allowed Pyrex, fused silica, silicon, metals, oxide, nitride, blue tape Pyrex, fused silica, silicon, metals, oxide, nitride Fused silica, Silicon, oxide, nitride Pyrex, fused silica, silicon, metals, oxide, nitride .
Doping facility None None Can be doped during deposition with Boron and/or Phosphorous None .


Sputtered Silicon in the Alcatel

The parameter(s) changed New value(s) Deposition rate
Standard parameters None
Power 400W 3.8 Å/s

Sputtered Silicon in the PVD co-sputter/evaporation

See this page: Si sputter in PVD co-sputter/evaporation

Sputtered Silicon in Wordentec

See this page: Si sputter in Wordentec