Specific Process Knowledge/Etch/DRIE-Pegasus/processA

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Process A

Process A is labelled Large trench (80μm wide) 150μm depth. In the acceptance test the process was run on a 150 mm SPTS wafer with 12-13 % etch load.

Process A specifications
Parameter Specification Average result
Etch rate (µm/min) > 15 18.9
Etched depth (µm) 150 189.1
Scallop size (nm) < 800 718
Profile (degs) 91 +/- 1 91.1
Selectivity to AZ photoresist > 150 310
Undercut (µm) <1.5 0.84
Uniformity (%) < 3.5 3.0
Repeatability (%) <4 0.43

The process developed by SPTS that fulfilled these criteria had the following parameters:


Process A recipe
Step 1 Step 2
Parameter Etch Dep Etch Dep
Gas flow (sccm) SF6 350 (1.5 s) 550 C4F8 200 SF6 350 (1.5 s) 550 C4F8 200
Cycle time (secs) 7.0 4.0 7.0 4.0
Pressure (mtorr) 25 (1.5 s) 90 >> 150 25 25 (1.5 s) 150 25
Coil power (W) 2800 2000 2800 2000
Platen power (W) 120 >> 140 (1.5) 45 0 140 (1.5) 45 0
Cycles 11 (keep fixed) 44 (vary this)
Common Temperature 20 degs, HBC 10 torr, Short funnel, with baffle & 5mm spacers