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Specific Process Knowledge/Etch/IBE⁄IBSD Ionfab 300/IBE process trends: Difference between revisions

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=General tips for finding etching parameters (given by Oxford Instruments)=
One thing to remember is that the etch rate varies linearly with beam current while it varies exponentially with beam voltage.
*Beam voltage – depends on application, 200-800eV.
*Always have neutraliser current 20% extra of the beam current value.
*Accelerator voltage between 100V –500V, adjust to get Ia < 10% Ib ('''it helps protect electronics and power supplies''').
*The real beam current is effectively the beam current minus accelerator current.
*Varying Ar flow for source gas as well as beam current will have an effect on the accelerator current.
*Arm Tilt affects:
#Etch uniformity—the steeper the angle, the better the uniformity. However the etch rate reduces.<br>
#Wall angle profile (Argon IBE) theoretical ideal is 11 degrees from vertical. Actual value depends on the design of the grids, i.e. beam divergence etc.<br>
Typical arm angle is 0-12 degrees. The sample is usually rotated to cater for any non-uniformity in the beam profile.
*A guide to optimize etch uniformity is as follows:
#Set beam energy —a rough guide is, the higher the energy the rougher the surface as seen on an SEM. 500eV is considered medium energy.<br>
#Then starting with beam current of 300mA increase the value until you reach the value where the PR is getting burnt.<br>
#Adjust beam current to give optimum etch rate without overheating the sample.<brA>
#Adjust Accelerator voltage to get uniformity. Note that as this will change beam divergence, the sample temperature will change.
*Sample temperature is important because:<br>
#Need to keep any resist cool<br>
#Temperature can affect chemical processes