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Specific Process Knowledge/Direct Structure Definition: Difference between revisions

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!Prerequisites
!Prerequisites
!Sample with resist.<br> A glass mask with desired pattern. For mask layout software see [[Specific Process Knowledge/Lithography/UVLithography/Mask Design| Mask design]]
|Sample with resist.<br> A glass mask with desired pattern. For mask layout software see [[Specific Process Knowledge/Lithography/UVLithography/Mask Design| Mask design]]
!Sample with resist.<br> A 3D CAD model file in GWL format. Included software can convert 3D model in STL (Standard Tessellation Language) format to GWL files.  
|Sample with resist.<br> A 3D CAD model file in GWL format. Included software can convert 3D model in STL (Standard Tessellation Language) format to GWL files.  
!Sample with polymer.<br> A stamp with the wanted pattern, usually in Si or SiO\rm{_2} however other materials could also be used.  
|Sample with polymer.<br> A stamp with the wanted pattern, usually in Si or SiO\rm{_2} however other materials could also be used.  
!A stamp/shim with the wanted pattern, usually in Ni og Al.
|A stamp/shim with the wanted pattern, usually in Ni og Al.
!A 2D CAD model file in DXF or CONX format. [[Specific Process Knowledge/Lithography/UVLithography/Mask Design| Clewin5]] can convert GDS and CIF files to DXF format.  
|A 2D CAD model file in DXF or CONX format. [[Specific Process Knowledge/Lithography/UVLithography/Mask Design| Clewin5]] can convert GDS and CIF files to DXF format.  
!Number of lines and pitch in each direction. Your wafer.
|Number of lines and pitch in each direction. Your wafer.
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!Throughput (when mask/stamp/pattern available)
!Throughput (when mask/stamp/pattern available)
!medium: 5-10 wafers/hour depending on exposure time
|medium: 5-10 wafers/hour depending on exposure time
!slow: 1 sample/day
|slow: 1 sample/day
!medium: 5-10 wafers/hour depending on imprint time
|medium: 5-10 wafers/hour depending on imprint time
!fast: 10-100/hour
|fast: 10-100/hour
!medium-slow: 0.1-1 wafers/hour depending on pattern complexity
|medium-slow: 0.1-1 wafers/hour depending on pattern complexity
!medium: ½-3 wafers/hour depending on material and # of cuts (Si cuts at 5mm/s, SiO2 at 0.5-1 mm/s)
|medium: ½-3 wafers/hour depending on material and # of cuts (Si cuts at 5mm/s, SiO2 at 0.5-1 mm/s)
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|-style="background:WhiteSmoke; color:black"
!Min/max featuresize
!Min/max featuresize
!1µm - wafer size
|1µm - wafer size
!100nm - mm
|100nm - mm
!100nm - µm
|100nm - µm
!nm - mm
|nm - mm
!100µm - wafer size
|100µm - wafer size
!saw blade width 60µm or 200µm. Has to cut full diameter of wafer.
|saw blade width 60µm or 200µm. Has to cut full diameter of wafer.
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!Min/max aspect-ratio
!Min/max aspect-ratio
!NA
|NA
!2-Photon Polymerization Lithography ??
|2-Photon Polymerization Lithography ??
!Nano Imprint Lithography ??
|Nano Imprint Lithography ??
!Polymer Injection Molder ??
|Polymer Injection Molder ??
!50-100µm width/~1mm depth, sloping walls
|50-100µm width/~1mm depth, sloping walls
!60µm width/2mm depth, vertical walls
|60µm width/2mm depth, vertical walls
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|-style="background:WhiteSmoke; color:black"
!Post-treatment
!Post-treatment
!resist developing/baking
|resist developing/baking
!resist developing/baking, ?? 2-Photon Polymerization Lithography
|resist developing/baking, ?? 2-Photon Polymerization Lithography
!Dry Etch back (RIE), ?? Nano Imprint Lithography
|Dry Etch back (RIE), ?? Nano Imprint Lithography
!None, ??Polymer Injection Molder
|None, ??Polymer Injection Molder
!Sample cleaning with Ultrasound etc.
|Sample cleaning with Ultrasound etc.
!None
|None
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!Patterning degree of freedom
!Patterning degree of freedom
!2D
|2D
!3D
|3D
!2D. different depths possible
|2D. different depths possible
!2D. different depths possible
|2D. different depths possible
!2D. different depths possible
|2D. different depths possible
!1D. different depths possible
|1D. different depths possible
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!Allowed materials
!Allowed materials
!UV Lithography
|UV Lithography
!2-Photon Polymerization Lithography
|2-Photon Polymerization Lithography
!Nano Imprint Lithography
|Nano Imprint Lithography
!Polymer Injection Molder
|Polymer Injection Molder
!Laser Micromachining Tool
|Laser Micromachining Tool
!Dicing saw
|Dicing saw
|-
|-