Specific Process Knowledge/Etch/KOH Etch: Difference between revisions
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KOH belongs to the family of anisotropic Si-etchants based on aqueous alkaline solutions. The anisotropy stems from the different etch rates in different crystal directions. The {111}-planes are almost inert whereas the etch rates of e.g. {100}- and {110}-planes are several orders of magnitude faster. | KOH belongs to the family of anisotropic Si-etchants based on aqueous alkaline solutions. The anisotropy stems from the different etch rates in different crystal directions. The {111}-planes are almost inert whereas the etch rates of e.g. {100}- and {110}-planes are several orders of magnitude faster. | ||
KOH-etching is a highly versatile and cheap way to realize micro mechanical structures if you can live with the necessary Si< | KOH-etching is a highly versatile and cheap way to realize micro mechanical structures if you can live with the necessary Si<sub>3</sub>N<sub>4</sub>- or SiO<sub>2</sub>-masking materials and the potassium contamination of the surface. The latter necessitates in most cases a wet post-clean ([[Specific Process Knowledge/Wafer cleaning/7-up & Piranha|'7-up']] or [[Specific Process Knowledge/Wafer cleaning/RCA|RCA-clean]]) if the wafer is to be processed further. | ||
At Danchip we use as a standard a 28 wt% KOH. The etch rate - and the selectivity towards a SiO< | At Danchip we use as a standard a 28 wt% KOH. The etch rate - and the selectivity towards a SiO<sub>2</sub>-mask - is depending on the temperature. We normally use T=80 <sup>o</sup>C but may choose to reduce this to e.g. 60 <sup>o</sup>C or 70 <sup>o</sup>C in case of a high-precision timed etch (e.g. defining a thin membrane). In some cases we recommend to saturate the standard 28 wt% KOH with IPA with an etch temperature at T=70 <sup>o</sup>C (reduce evaporation of IPA). One example is for boron etch-stop, where the selectivity towards the boron-doped silicon is improved compared to the standard etch. Key facts for the two solutions are resumed in the table: | ||
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|'''Chemical solution''' | |'''Chemical solution''' | ||
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:KOH:H< | :KOH:H<sub>2</sub>O - 500 g : 1000 ml | ||
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:KOH:H< | :KOH:H<sub>2</sub>O:IPA - 500 g : 1000 ml : ?? ml | ||
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|'''Process temperature''' | |'''Process temperature''' | ||
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|'''Possible masking materials''' | |'''Possible masking materials''' | ||
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*Stoichiometric Si< | *Stoichiometric Si<sub>3</sub>N<sub>4</sub> | ||
*Si-rich Si< | *Si-rich Si<sub>3</sub>N<sub>4</sub> | ||
*PECVD Si< | *PECVD Si<sub>3</sub>N<sub>4</sub> | ||
*Thermal SiO< | *Thermal SiO<sub>2</sub> | ||
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*Stoichiometric Si< | *Stoichiometric Si<sub>3</sub>N<sub>4</sub> | ||
*Si-rich Si< | *Si-rich Si<sub>3</sub>N<sub>4</sub> | ||
*PECVD Si< | *PECVD Si<sub>3</sub>N<sub>4</sub> | ||
*Thermal SiO< | *Thermal SiO<sub>2</sub> | ||
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|'''Etch rate in Si''' | |'''Etch rate in Si''' | ||
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|'''Etch rate in SiO< | |'''Etch rate in SiO<sub>2</sub>''' | ||
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*~6nm/min (80 <sup>o</sup>C) ''theoretical value'' | *~6nm/min (80 <sup>o</sup>C) ''theoretical value'' | ||