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Specific Process Knowledge/Direct Structure Definition: Difference between revisions

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Jehan (talk | contribs)
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!Prerequisites
!Prerequisites
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!Sample with resist.<br> A glass mask with desired pattern. For mask layout software see [[Specific Process Knowledge/Lithography/UVLithography/Mask Design| Mask design]]
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!Sample with resist.<br> A 3D CAD model file in GWL format. Included software can convert 3D model in STL (Standard Tessellation Language) format to GWL files.
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!Sample with polymer.<br> A stamp with the wanted pattern, usually in Si or SiO\rm{_2} however other materials could also be used.
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!A stamp/shim with the wanted pattern, usually in Ni og Al.
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!A 2D CAD model file in DXF or CONX format. [[Specific Process Knowledge/Lithography/UVLithography/Mask Design| Clewin5]] can convert GDS and CIF files to DXF format.
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!Number of lines and pitch in each direction. Your wafer.
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!Pattern generation
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!Throughput
!Throughput (when mask/stamp/pattern available)
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!medium: 5-10 wafers/hour depending on exposure time
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!slow: 1 sample/day
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!medium: 5-10 wafers/hour depending on imprint time
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!fast: 10-100/hour
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!medium-slow: 0.1-1 wafers/hour depending on pattern complexity
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!medium: ½-3 wafers/hour depending on material and # of cuts (Si cuts at 5mm/s, SiO2 at 0.5-1 mm/s)
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!Min/max featuresize
!Min/max featuresize
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!1µm - wafer size
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!100nm - mm
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!100nm - µm
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!nm - mm
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!100µm - wafer size
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!saw blade width 60µm or 200µm. Has to cut full diameter of wafer.
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!Min/max aspect-ratio
!Min/max aspect-ratio
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!NA
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!2-Photon Polymerization Lithography ??
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!Nano Imprint Lithography ??
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!Polymer Injection Molder ??
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!50-100µm width/~1mm depth, sloping walls
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!60µm width/2mm depth, vertical walls
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!Post-treatment
!Post-treatment
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!resist developing/baking
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!resist developing/baking, ?? 2-Photon Polymerization Lithography
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!Dry Etch back (RIE), ?? Nano Imprint Lithography
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!None, ??Polymer Injection Molder
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!Sample cleaning with Ultrasound etc.
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!None
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!Patterning degree of freedom
!Patterning degree of freedom
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!2D
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!3D
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!2D. different depths possible
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!2D. different depths possible
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!2D. different depths possible
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!1D. different depths possible
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!Allowed materials
!Allowed materials
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!UV Lithography
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!2-Photon Polymerization Lithography
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!Nano Imprint Lithography
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!Polymer Injection Molder
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!Laser Micromachining Tool
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!Dicing saw
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