Specific Process Knowledge/Thermal Process/Oxidation: Difference between revisions

From LabAdviser
Mdyma (talk | contribs)
No edit summary
Mdyma (talk | contribs)
No edit summary
Line 2: Line 2:


==Oxidation==
==Oxidation==
At Danchip we have seven furnaces for oxidation: A1, A2, A3, C1, C3, D1 and nobel. Oxidation can take place either by a dry process or a wet process. The film quality of dry oxide is better than for wet oxide with regards to density and dielectric constant.
At Danchip we have seven furnaces for oxidation: A1, A2, A3, C1, C3, D1 and Nobel. Oxidation can take place either by a dry process or a wet process. The film quality of dry oxide is better than for wet oxide with regards to density and dielectric constant.
If the film quality for the wet oxide is acceptable then the thickness and the time it takes to grow the oxide often decides if a dry or wet oxidation is chosen.
If the film quality for the wet oxide is acceptable then the thickness and the time it takes to grow the oxide often decides if a dry or wet oxidation is chosen.
*Dry oxide is used from 5 nm - 200 nm. Can be grown in furnaces: A1, A2, A3, C1, C3.
*Dry oxidation is used from 5 nm - 200 nm. Can be grown in furnaces: A1, A2, A3, C1, C3.
*Wet oxide with O<sub>2</sub> and H<sub>2</sub> can be grown in furnace: A1, A3.
*Wet oxidation is used up to 4 µm can be grown in furnace: A1, A3.
*Wet oxide with H<sub>2</sub>O in a bubbler can be grown in furnaces: C1, C3, D1, nobel.
*Very thick oxide >4 µm can be grown in D1.


The standard recipes, quality control limits and results for the Boron Drive-in and Phosphorus Drive-in furnaces can be found here:  
The standard recipes, quality control limits and results for the Boron Drive-in and Phosphorus Drive-in furnaces can be found here:  
Line 14: Line 14:


==Comparison of the six oxidation furnaces==
==Comparison of the six oxidation furnaces==
{| {{table}} border="2" cellspacing="0" cellpadding="8" width="1000pt"
| valign="top" align="center" style="background:#f0f0f0;"|''''''
| valign="top" align="center" style="background:#f0f0f0;"|'''A1 <br />Boron drive-in'''
| valign="top" align="center" style="background:#f0f0f0;"|'''A3 <br />Phosphorous drive-in'''
| valign="top" align="center" style="background:#f0f0f0;"|'''C1 <br />Anneal oxide'''
| valign="top" align="center" style="background:#f0f0f0;"|'''A2 <br />Gate oxide'''
| valign="top" align="center" style="background:#f0f0f0;"|'''C3 <br />Anneal bond'''
| valign="top" align="center" style="background:#f0f0f0;"|'''D1 <br />APOX'''
| valign="top" align="center" style="background:#f0f0f0;"|'''Noble'''
|-valign="top"
! General description
|Drive-in of boron deposited in the boron pre-dep furnace(A2) or drive-in of ion implanted boron. Can also be used for dry and wet oxidation.||Drive-in of phosphorous deposited in the phosphorous pre-dep furnace(A2) or drive-in of ion implanted phosphorous. Can also be used for dry and wet oxidation.||Oxidation and annealing of wafers from the B-stack and PECVD1. At the moment also used for general oxidation of 6" wafers.||Oxidation of gate-oxide and other especially clean oxides.||Oxidation and annealing of wafers from NIL.||Oxidation of very thick oxides||Oxidation and annealing for all materials.
|-
! Dry oxidation
|x||x||x||x(with special permission)||x||.||x (after request)
|-
!wet oxidation with torch (H<sub>2</sub>+O<sub>2</sub>)
|x||x||.||.||.||.||.
|-
!Wet oxidation with bubbler (water steam + O<sub>2</sub>)
|.||.||x||.||x||x||x after request
|-
!Process temperature [ <sup>o</sup>C ]
|800-1150||800-1150 ||800-1150||800-1150||800-1150||1075||.
|-
!Cleanliness of dry oxide (rated 1-5, 1 is best)
|2||2||3||1||4||.||>5
|-
!Cleanliness of wet oxide (rated 1-5, 1 is best)
|1||1||2||.||4||3||>5
|-valign="top"
! Batch size
|max. 30 wafers of 4" or 2"||max. 30 4" wafers or 2" wafers||max. 30 wafers of 6",4" or 2"||max. 30 4" wafers or 2" wafers||max. 30 4" wafers or 2" wafers||max. 200 4"|| max. 30 wafers
|-valign="top"
!style="background:#f0f0f0;"|Which wafers are allowed to enter the furnace:
| align="center" style="background:#f0f0f0;"|'''A1 <br />Boron drive-in'''
| align="center" style="background:#f0f0f0;"|'''A3 <br />Phosphorous drive-in'''
| align="center" style="background:#f0f0f0;"|'''C1 <br />Anneal oxide'''
| align="center" style="background:#f0f0f0;"|'''A2 <br />Gate oxide'''
| align="center" style="background:#f0f0f0;"|'''C3 <br />Anneal bond'''
| align="center" style="background:#f0f0f0;"|'''D1 <br />APOX'''
| align="center" style="background:#f0f0f0;"|'''Noble'''
|-
| RCA clean* Si wafers with no history of Metals on||x||x||x||x (with special permission)||x||.||x
|-
| From Predep furnace  directly (e.g. incl. Predep HF*)||From A1||From A4||x||.||x||.||x
|-
| Wafers directly from PECVD2||.||.||x||.||x||.||x
|-
| Wafers directly from NIL bonding||.||.||.||.||x||.||x
|-
|All materials must enter the furnace||.||.||.||.||.||.||x
|-
|}


<nowiki>*</nowiki>These wafers must be placed in a "transport box from RCA to furnace" using the RCA carrier when doing RCA or the pre-dep carrier after pre-dep.


{|border="1" cellspacing="1" cellpadding="7" style="text-align:left;"  
{|border="1" cellspacing="1" cellpadding="7" style="text-align:left;"  

Revision as of 14:12, 10 March 2014

Feedback to this page: click here

Oxidation

At Danchip we have seven furnaces for oxidation: A1, A2, A3, C1, C3, D1 and Nobel. Oxidation can take place either by a dry process or a wet process. The film quality of dry oxide is better than for wet oxide with regards to density and dielectric constant. If the film quality for the wet oxide is acceptable then the thickness and the time it takes to grow the oxide often decides if a dry or wet oxidation is chosen.

  • Dry oxidation is used from 5 nm - 200 nm. Can be grown in furnaces: A1, A2, A3, C1, C3.
  • Wet oxidation is used up to 4 µm can be grown in furnace: A1, A3.
  • Very thick oxide >4 µm can be grown in D1.

The standard recipes, quality control limits and results for the Boron Drive-in and Phosphorus Drive-in furnaces can be found here:

Comparison of the six oxidation furnaces

Boron Drive-in

Gate Oxide

Phosphorous Drive-in

Anneal Oxide

Anneal Bond

APOX

furnace

Generel description Drive-in of boron deposited in the boron pre-dep furnace(A1) or drive-in of ion implanted boron. Can also be used for dry and wet oxidation. Oxidation of gate-oxide and other especially clean oxides. Drive-in of phosphorous deposited in the phosphorous pre-dep furnace(A4) or drive-in of ion implanted phosphorous. Can also be used for dry and wet oxidation. Oxidation and annealing of 6" wafers. Oxidation of new wafer with out RCA cleaning. Annealing of wafers from the LPCVD furnaces and PECVD1. Oxidation and annealing of wafers from EVG-NIL, PECVD3 and wafers with aluminum. Oxidation of very thick oxides, thickness higher than 4 µm. Oxidation and annealing of almost materials on silicon wafer.
Oxidation method
  • Dry: 5 SLM O2
  • Wet: Torch
  • Dry: 5 SLM O2
  • Dry: 5 SLM O2
  • Wet: Torch
  • Dry: 5 SLM O2
  • Wet: Steamer
  • Dry: 5 SLM O2
  • Wet: Bobbler
  • Dry: 5 SLM O2
  • Wet: Bubbler
  • Dry: 5 SLM O2
  • Wet: Bubbler
Annealing gas
  • N2
  • Ar
  • N2
  • N2
  • N2
  • N2
  • N2
  • N2
  • Ar
Process temperatur
  • 900 oC - 1150 oC
  • 900 oC - 1150 oC
  • 900 oC - 1150 oC
  • 700 oC - 1100 oC
  • 900 oC - 1150 oC
  • 1075 oC
  • 20 oC - 1000 oC
Substrate and Batch size
  • 1-30 50 mm wafers
  • 1-30 100 mm wafers

Including one test wafer

  • 1-30 50 mm wafers
  • 1-30 100 mm wafers

Including one test wafer

  • 1-30 50 mm wafers
  • 1-30 100 mm wafers

Including one test wafer

  • 1-30 50 mm wafers
  • 1-30 100 mm wafers
  • 1-30 150 mm wafers

Including one test wafer

  • Small samples on carrier wafer, horizontal
  • 1-30 50 mm wafers
  • 1-30 100 mm wafers

Including one test wafer

  • 1-150 100 mm wafers
  • Small samples on carrier wafer, horizontal
  • 1-25 50 mm wafers
  • 1-25 100 mm wafers, vertical and horizontal
Allowed materials

All wafers have to be RCA cleaned. Except for Boron pre-dep wafer from furnace A1.

All wafers have to be RCA cleaned.

All wafers have to be RCA cleaned. Except for Phosphorous pre-dep wafers from furnace A4.

All processed wafers have to be RCA cleaned. Except for wafers from LPCVD furnace and PECVD1.

All wafers have to be RCA cleaned. Except for wafers from EVG-NIL, PECVD3 and wafer for annealing of aluminum.

Only new wafers

Almost all meterials


Oxidation curves

Generic calculator for wet/dry oxide thickness calculation

The following links give an approximate oxide time/thickness based on a general formula.

Wet Oxidation on <100>

The curves below are based on measurements in our specific furnaces and give more accurate results.


Dry Oxidation on <100> and <111> wafer