Specific Process Knowledge/Back-end processing/Polymer Injection Molder: Difference between revisions

Revision as of 09:11, 24 August 2016

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Polymer injection molding

Injection molding machine in the basement under the cleanroom

The injection molder at Danchip is an Engel Victory Tech 80/45. It is a hydraulic machine capable of up to 450 kN of clamping force.

The user manual, user APV, technical information and contact information can be found in LabManager:

Polymer injection molding Info on LabManager

Process information

There are no standard processes on the injection molder, since the type of process chosen and process parameters will depend on which polymer that will be used and what type of pattern that is to be replicated during the molding process. At Danchip the following polymers are used routinely:

Topas 5013L-10
Topas 8007S-04
PP
PMMA

Topas polymers are supplied by Danchip. All other polymers are purchased by the users themselves. All polymers must be approved for use at DTU Danchip. If you would like to use a new polymer or a new grade of a certain polymer, please fill out the request form found in LabManager here.

Equipment performance and process related parameters

Parameter		Value
Processing temperatures	Mold	Up to 160*C
Processing temperatures	Barrel	Absolute max: 350*C
Processing temperatures	Temperature	Up to 160*C
Processing temperatures	Barrel	Absolute max: 350*C
Molding parameters	Injection speed	Up to 53 cm3/s
	Injection pressure	Up to 2200 bar
	Switch-over point	Time, pressure, volumen or external signal

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 == Process information ==
-There are no standard processes on the injection molder, since the type of process chosen and process parameters will depend on which polymer that will be used and what type of pattern that is to be replicated during the molding process.
+There are no standard processes on the injection molder, since the type of process chosen and process parameters will depend on which polymer that will be used and what type of pattern that is to be replicated during the molding process. At Danchip the following polymers are used routinely:
-At Danchip the following polymers are used routinely:
 Topas 5013L-10<br>
-Topas 8007S-04
+Topas 8007S-04<br>
+PP<br>
-Some other polymers are used occasionally, such as Polypropylene and Polystyrene. Other polymers can be used after approval and small batches of other polymers are available. Please ask Danchip for details.
+PMMA<br>
-Generally two different types of processes are run at Danchip: Constant temperature processes and variotherm processes. An overview of these two processes are given in the table below.
+Topas polymers are supplied by Danchip. All other polymers are purchased by the users themselves. All polymers must be approved for use at DTU Danchip. If you would like to use a new polymer or a new grade of a certain polymer, please fill out the request form found in LabManager here.
 ==Equipment performance and process related parameters==