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[[Category: Equipment |Etch DRIE]]
[[Category: Equipment |Etch DRIE]]
[[Category: Etch (Dry) Equipment|DRIE]]
[[Category: Etch (Dry) Equipment|DRIE]]


= The DRIE Pegasus tools at DTU Nanolab =
= The DRIE Pegasus tools at DTU Nanolab =
{{Template:Author-jmli1}}
<!--Checked for updates on 2/02-2023 - ok/jmli -->
<!--Checked for updates on 21/10-2025 - ok/jmli -->


In 2010 DTU Nanolab acquired DRIE-Pegasus 1 (at the time called Danchip and DRIE-Pegasus, respectively). As a state-of-the-art etch tool with excellent performance and great flexibility, it grew immensely popular and by 2015 it was apparent that we needed yet another tool to cope with the demand. Therefore, in 2016 Pegasus 2 was acquired from a closed-down lab in Morocco and installed next to Pegasus 1.
In 2010 DTU Nanolab acquired DRIE-Pegasus 1. As a state-of-the-art etch tool with excellent performance and great flexibility, it grew immensely popular and by 2015 it was apparent that we needed yet another tool to cope with the demand. Therefore, in 2016 Pegasus 2 was acquired from a closed-down lab and installed next to Pegasus 1.


Looking to expand our dry etching capabilities in 2017 we got an irresistible offer on a twin Pegasus system with cassette to cassette vacuum robot from a commerciel fab. The twin Pegasus system (called Pegasus 3 and 4) is installed at the old cluster 2 location in cleanroom C1 and will run only 6" wafers. Pegasus 3 is the 6" silicon etch work horse and Pegasus 4 will be converted (adding extra process gases) into a 6" dielectric etch tool that will supplement/replace the AOE. As of April 2020, we are still waiting for spare parts for the gas installation.
Looking to expand our dry etching capabilities in 2017 we got an irresistible offer on a twin Pegasus system with cassette to cassette vacuum robot from a commercial fab. The twin Pegasus system (called Pegasus 3 and 4) is installed at the old cluster 2 location in cleanroom C1 and will run only 6" wafers. Pegasus 3 is the 6" silicon etch work horse and Pegasus 4 is converted (adding extra process gases) into a 6" dielectric etch tool that will supplement/replace the AOE.  


This page was originally intended as a regular one-machine page (the Pegasus 1 page). However, as of 2018 with several tools, the page will serve as common page for all of our Pegasi with subpages for each tool.
This page was originally intended as a regular one-machine page (the Pegasus 1 page). However, as of 2018 with several tools, the page will serve as common page for all of our Pegasi with subpages for each tool.


{|
{|
| [[Image:DRIE-Pegasus.jpg |frame|left|x300px|The DRIE-Pegasus 1 load lock and cassette loader in the DTU Nanolab cleanroom A-1]]
|width="100"| [[file:DRIE-Pegasus.jpg |100px|frameless]]
| [[Image:Pegasus 2 operator.jpg |frame|x300px|The DRIE-Pegasus 2 operator station and load lock in the DTU Nanolab cleanroom A-1]]
| width="200"| [[file:Pegasus 2 operator.jpg |204px|frameless]]
| [[Image:Twinx.jpg |frame|x300px|The service area during the installation of the twin Pegasus. The units have just been rolled into the lab on July 3rd 2018.]]
| width="275"|[[file:Peg3and4 front 2.JPG |292px|frameless]]
|-
|-  
| align="center" | DRIE-Pegasus 1
| align="center" | The DRIE-Pegasus 1 load lock and cassette loader in the DTU Nanolab cleanroom A-1. {{photo1}}
| align="center" | DRIE-Pegasus 2
| align="center" | The DRIE-Pegasus 2 operator station and load lock in the DTU Nanolab cleanroom A-1. {{photo1}}
| align="center" | Soon to be Pegasus 3 and 4
| align="center" | The DRIE-Pegasus3 and DRIE-Pegasus4 operator station and cassette loading stations. {{photo1}}
|-
|-
| align="center" | Serial MP0636
| align="center" | Serial MP0641
| align="center" | Serial CP0170 and CP0171
|}
|}


== The Bosch process ==
== The Bosch process ==


The DRIE Pegasus tools are state-of-art silicon dry etchers that offer outstanding performance in terms of etch rate, uniformity etc. They use the so-called Bosch process to achieve excellent control of the etched features. Click [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/System-description|'''HERE''']] for more fundamental information of the system. As of 2017, completing the [[LabAdviser/Courses/TPT_Dry_Etch| Dry Etch TPT course]]
The DRIE Pegasus tools are state-of-art silicon dry etchers that offer outstanding performance in terms of etch rate, uniformity etc. They use the so-called Bosch process to achieve excellent control of the etched features. Click [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/System-description|'''HERE''']] to access the top of the page. The contents are:
 
# [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/System-description#Description_of_the_Bosch_process_at_the_DRIE-Pegasus| Description of the Bosch process ]]
[[/TPT Dry Etch|TPT Dry Etch]]is mandatory for all new users. On the TPT web page you will find a version of the latest lecture slides - here you will find information as well.
# [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/System-description#Processing_options_on_the_Pegasus | Processing options on the Pegasus ]]
# [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/System-description#Modification_of_the_showerhead | Modification of the showerhead ]]
# [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/System-description#RF_Matching | RF matching ]]
## [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/System-description#RF_matching_in_general | RF matching in general ]]
## [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/System-description#Why_RF_matching_is_extremely_important_in_the_Bosch_process | Why RF matching is extremely important in the Bosch process ]]
# [[Specific Process Knowledge/Etch/DRIE-Pegasus/picoscope|Picoscope process monitoring]]
As of 2017, completing the [[LabAdviser/Courses/TPT_Dry_Etch| Dry Etch TPT course]] is mandatory for all new users. On the TPT web page you will find a version of the latest lecture slides - here you will find information as well.


== Links to the individual pages for the Pegasi ==
== Links to the individual pages for the Pegasi ==
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* [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/Pegasus-1|DRIE-Pegasus 1]]
* [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/Pegasus-1|DRIE-Pegasus 1]]
* [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/Pegasus-2|DRIE-Pegasus 2]]
* [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/Pegasus-2|DRIE-Pegasus 2]]
* [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/Pegasus-3|DRIE-Pegasus 3 - installation in progress]]
* [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/Pegasus-3|DRIE-Pegasus 3]]
* [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/Pegasus-4|DRIE-Pegasus 4 - installation in progress]]
* [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/Pegasus-4|DRIE-Pegasus 4]]


==Equipment performance and process related parameters==
==Equipment performance and process related parameters==


{| border="2" cellspacing="0" cellpadding="2"  
{| border="2" cellspacing="0" cellpadding="1"  


!colspan="2" border="none" style="background:silver; color:black;" align="center" |Equipment  
!colspan="2" border="none" style="background:silver; color:black;" align="center"|Equipment  
|style="background:silver; color:black" width="250" align ="center" |[[Specific Process Knowledge/Etch/DRIE-Pegasus/Pegasus-1| '''DRIE-Pegasus 1''']]
|style="background:silver; color:black" width="250" align ="center" |[[Specific Process Knowledge/Etch/DRIE-Pegasus/Pegasus-1| '''DRIE-Pegasus 1''']]
|style="background:silver; color:black" width="250" align ="center" |[[Specific Process Knowledge/Etch/DRIE-Pegasus/Pegasus-2| '''DRIE-Pegasus 2''']]
|style="background:silver; color:black" width="250" align ="center" |[[Specific Process Knowledge/Etch/DRIE-Pegasus/Pegasus-2| '''DRIE-Pegasus 2''']]
Line 50: Line 55:
|style="background:silver; color:black" width="250" align ="center" |[[Specific Process Knowledge/Etch/DRIE-Pegasus/Pegasus-4| '''DRIE-Pegasus 4''']]
|style="background:silver; color:black" width="250" align ="center" |[[Specific Process Knowledge/Etch/DRIE-Pegasus/Pegasus-4| '''DRIE-Pegasus 4''']]
|-
|-
!style="background:silver; color:black;" align="center" valign="center" width="150" rowspan="2"|Purpose  
!style="background:silver; color:black;" align="center" valign="center" width="100" rowspan="2"|Purpose  
|style="background:Whitesmoke; color:black" width="80 | Primary
|style="background:Whitesmoke; color:black" width="80" | Primary
|style="background:WhiteSmoke; color:black"|  
|style="background:WhiteSmoke; color:black"|  
* Dry etching of 4" silicon  
* Dry etching of 4" silicon  
Line 70: Line 75:
* ?
* ?
|style="background:LightGrey; color:black"|
|style="background:LightGrey; color:black"|
* ?
* silicon
|-
|-
!style="background:silver; color:black" align="center" valign="center" rowspan="2"|Performance
!style="background:silver; color:black" align="center" valign="center" rowspan="2"|Performance
Line 82: Line 87:
* ?
* ?
|style="background:WhiteSmoke; color:black"|
|style="background:WhiteSmoke; color:black"|
* ?
* Depending on the recipe
|-
|-
|style="background:LightGrey; color:black"|Uniformity
|style="background:LightGrey; color:black"|Uniformity
Line 92: Line 97:
* ?
* ?
|style="background:lightgrey; color:black"|
|style="background:lightgrey; color:black"|
* ?
* Depending on the recipe
|-
|-
!style="background:silver; color:black" align="center" valign="center" rowspan="4"|Process parameter range
!style="background:silver; color:black" align="center" valign="center" rowspan="4"|Process parameter range
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* Ar: 0 to 283 sccm
* Ar: 0 to 283 sccm
|style="background:lightgrey; color:black"|
|style="background:lightgrey; color:black"|
* SF<sub>6</sub>: 0 to 1200 sccm
* SF<sub>6</sub>-1: 0 to 1200 sccm
* SF<sub>6</sub>-2: 0 to 100 sccm
* O<sub>2</sub>: 0 to 50 sccm
* N<sub>2</sub>: 0 to 500 sccm
* Ar: 0 to 283 sccm
* He: 0 to 11 sccm
|style="background:lightgrey; color:black"|
* SF<sub>6</sub>-1: 0 to 1200 sccm
* SF<sub>6</sub>-2: 0 to 100 sccm
* O<sub>2</sub>: 0 to 200 sccm
* O<sub>2</sub>: 0 to 200 sccm
* C<sub>4</sub>F<sub>8</sub>: 0 to 400 sccm
* C<sub>4</sub>F<sub>8</sub>: 0 to 400 sccm
* Ar: 0 to 283 sccm
* Ar: 0 to 283 sccm
|style="background:lightgrey; color:black"|
* SF<sub>6</sub>
* O<sub>2</sub>
* C<sub>4</sub>F<sub>8</sub>
* Ar
|style="background:lightgrey; color:black"|
|style="background:lightgrey; color:black"|
{|
{|
| width="50"| SF<sub>6</sub>
*SF<sub>6</sub>: ?(<20) sccm
| width="50"| O<sub>2</sub>
*O<sub>2</sub>: 200 sccm
| width="50"| C<sub>4</sub>F<sub>8</sub>
*C<sub>4</sub>F<sub>8</sub>: 400 sccm
|-
*Ar: 283 sccm
| width="50"| Ar
*He: 500 sccm
| width="50"| He
*CF<sub>4</sub>: 100 sccm
| width="50"| CF<sub>4</sub>
*H2: 100 sccm
|-
| width="50"| H<sub>2</sub>
|
|
|
|
Line 237: Line 243:
* zep resist
* zep resist
* DUV stepper resist (barc + krf)
* DUV stepper resist (barc + krf)
* Oxides and nitrides
* Silicon,Oxides and nitrides
* Al, Cr masks
|-
|-
|}
|}
Line 243: Line 250:
== Process information ==
== Process information ==


===SPTS process notation===
===Process notation===
 
Describing a process recipe on the Pegasus may sometimes be difficult because of the great flexibility of the instrument. A compact and precise notation is therefore required for the recipes. Click [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/Notation|'''HERE''']] to find a short description.
 
 
 
 


Describing a process recipe on the Pegasus may sometimes be difficult because of the great flexibility of the instrument. A compact and precise notation is therefore required for the recipes. Click [[Specific_Process_Knowledge/Etch/DRIE-Pegasus/Notation|'''HERE''']] to find a short description of the official SPTS notation.


===Hardware changes===
===Hardware changes===
Line 262: Line 274:
| style="background:lightgrey; color:black" | 2010
| style="background:lightgrey; color:black" | 2010
| style="background:lightgrey; color:black" | 2010
| style="background:lightgrey; color:black" | 2010
| style="background:lightgrey; color:black" | ?
| style="background:lightgrey; color:black" | 2010
| style="background:lightgrey; color:black" | ?
| style="background:lightgrey; color:black" | 2010
|- valign="top"
|- valign="top"
! style="background:Whitesmoke; color:black" | Serial
! style="background:Whitesmoke; color:black" | Serial
! style="background:WhiteSmoke; color:black" | MP0636
| style="background:WhiteSmoke; color:black" | MP0636
| style="background:WhiteSmoke; color:black"| MP0641
| style="background:WhiteSmoke; color:black"| MP0641
| style="background:WhiteSmoke; color:black"| CP0170
| style="background:WhiteSmoke; color:black"| CP0170
Line 284: Line 296:
| style="background:WhiteSmoke; color:black"|
| style="background:WhiteSmoke; color:black"|
* [[Specific Process Knowledge/Etch/DRIE-Pegasus/showerheadchange|High flow plenum]]
* [[Specific Process Knowledge/Etch/DRIE-Pegasus/showerheadchange|High flow plenum]]
| style="background:WhiteSmoke; color:black"| ?
* [[Specific Process Knowledge/Etch/DRIE-Pegasus/picoscope|Picoscope oscilloscope]]
| style="background:WhiteSmoke; color:black"|  
* [[Specific Process Knowledge/Etch/DRIE-Pegasus/showerheadchange|High flow plenum]]
* [[Specific Process Knowledge/Etch/DRIE-Pegasus/picoscope|Picoscope oscilloscope]]
| style="background:WhiteSmoke; color:black"| ?
| style="background:WhiteSmoke; color:black"| ?
|-
|-
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==Characterisation of etched trenches==
==Characterisation of etched trenches==


The trenches in deep silicon trenches can be characterized in many ways. Being able to compare processes requires that a set of common measurements and calculations must be established. Click [[Specific Process Knowledge/Etch/DRIE-Pegasus/TrenchCharacterisation|'''HERE''']] to find more information about the parameters used on the DRIE-Pegasus process development.
The trenches in deep silicon trenches can be characterized in many ways. Being able to compare processes requires that a set of common measurements and calculations must be established. Click '''HERE''' to find more information about the parameters used on the DRIE-Pegasus process developme[[Specific Process Knowledge/Etch/DRIE-Pegasus/TrenchCharacterisation|nt]].
 
==Material from SPTS==
 
*[[Specific Process Knowledge/Etch/DRIE-Pegasus/SPTSdocs|Hardware and process applications]]
 
*[[Specific Process Knowledge/Etch/DRIE-Pegasus/FAQ|Miscellaneous information]]