Specific Process Knowledge/Etch/DRIE-Pegasus/processA: Difference between revisions
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== Effects on Process A of showerhead change in December 2014 == | == Effects on Process A of showerhead change in December 2014 == | ||
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|} | |} | ||
== Process A test== | |||
Process A is intended as a wide trench (80μm wide) depth etched down some 150 µm. Below are the results from a run on a 150 mm wafer with 12-13 % etch load. | |||
Process A is | |||
{| border="2" cellpadding="2" cellspacing="1" style="text-align:center;" | {| border="2" cellpadding="2" cellspacing="1" style="text-align:center;" | ||
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|- | |- | ||
|Etch rate in Si | |Etch rate in Si | ||
| | |16 - 18.8 µm/min | ||
|- | |- | ||
|Non-uniformity | |Non-uniformity | ||
| Line 338: | Line 342: | ||
image:C01548.04-A.jpg|Wafer C01548.04: 35 % exposed area | image:C01548.04-A.jpg|Wafer C01548.04: 35 % exposed area | ||
image:C01548.05-A.jpg|Wafer C01548.05: 50 % exposed area | image:C01548.05-A.jpg|Wafer C01548.05: 50 % exposed area | ||
</gallery> | </gallery> | ||
''Please note that without pre-etch measurements of the thicknesses of the photoresist it is not possible to determine the resist etch rate. However, it looks very uniform (batch C01548).'' | |||
<br><br> | |||
<gallery caption="Optical images of the C01549 batch that is processed 20:10 mins." widths="250" heights="200" perrow="3"> | <gallery caption="Optical images of the C01549 batch that is processed 20:10 mins." widths="250" heights="200" perrow="3"> | ||
image:C01549.01-A.jpg|Wafer C01549.01: 5 % exposed area. Some 190 nm of 600 nm oxide remains. | image:C01549.01-A.jpg|Wafer C01549.01: 5 % exposed area. Some 190 nm of 600 nm oxide remains. | ||
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=== Results: SEM images of trench cross sections === | === Results: SEM images of trench cross sections === | ||
{| border="2" cellpadding="0" cellspacing="0" style="text-align:center;" | {| border="2" cellpadding="0" cellspacing="0" style="text-align:center;" | ||
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! width="50" rowspan="2"| Process Information | ! width="50" rowspan="2"| Process Information | ||
! colspan="15"| SEM images of trenches | ! colspan="15"| SEM images of trenches | ||
|- | |- | ||
! 2 µm | ! 2 µm | ||
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! 300 µm | ! 300 µm | ||
|- | |- | ||
| January 2013 | |rowspan="2"| January 2013 | ||
| Travka05, AZ 5214, '''5% open''' | |rowspan="2"| Travka05, AZ 5214, '''5% open''' | ||
| Process A 55 cycles or 10:05 minutes, '''C01548.01''' | |rowspan="2"| Process A 55 cycles or 10:05 minutes, '''C01548.01''' | ||
| [[file:C01548.01 002mu0025.jpg |75px|frameless ]] | | [[file:C01548.01 002mu0025.jpg |75px|frameless ]] | ||
| [[file:C01548.01 003mu0026.jpg |75px|frameless ]] | | [[file:C01548.01 003mu0026.jpg |75px|frameless ]] | ||
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| [[file:C01548.01 200mu0012.jpg |75px|frameless ]] | | [[file:C01548.01 200mu0012.jpg |75px|frameless ]] | ||
| [[file:C01548.01 300mu0011.jpg |75px|frameless ]] | | [[file:C01548.01 300mu0011.jpg |75px|frameless ]] | ||
| | |- | ||
|colspan="15"| | |||
{| {{table}} | {| {{table}} | ||
| align="center" style="background:#f0f0f0;"|'''Trench width''' | | align="center" style="background:#f0f0f0;"|'''Trench width''' | ||
| Line 438: | Line 443: | ||
|} | |} | ||
|- | |- | ||
| January 2013 | |rowspan="2"| January 2013 | ||
| Travka10, AZ 5214, '''10% open''' | |rowspan="2"| Travka10, AZ 5214, '''10% open''' | ||
| Process A 55 cycles or 10:05 minutes, '''C01548.02''' | |rowspan="2"| Process A 55 cycles or 10:05 minutes, '''C01548.02''' | ||
|[[file:C01548.02 2mu 0001.jpg |75px|frameless ]] | |[[file:C01548.02 2mu 0001.jpg |75px|frameless ]] | ||
|[[file:C01548.02 3mu 0002.jpg |75px|frameless ]] | |[[file:C01548.02 3mu 0002.jpg |75px|frameless ]] | ||
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|[[file:C01548.02 200mu 0136.jpg |75px|frameless ]] | |[[file:C01548.02 200mu 0136.jpg |75px|frameless ]] | ||
|[[file:C01548.02 300mu 0138.jpg |75px|frameless ]] | |[[file:C01548.02 300mu 0138.jpg |75px|frameless ]] | ||
| | |- | ||
|colspan="15"| | |||
{| {{table}} | {| {{table}} | ||
| align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | | align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | ||
| Line 489: | Line 495: | ||
|} | |} | ||
|- | |- | ||
| January 2013 | |rowspan="2"| January 2013 | ||
| Travka20, AZ 5214, '''20% open''' | |rowspan="2"| Travka20, AZ 5214, '''20% open''' | ||
| Process A 55 cycles or 10:05 minutes, '''C01548.03''' | |rowspan="2"| Process A 55 cycles or 10:05 minutes, '''C01548.03''' | ||
| [[file:C01548.03 002mu0041.jpg |75px|frameless ]] | | [[file:C01548.03 002mu0041.jpg |75px|frameless ]] | ||
| [[file:C01548.03 003mu0040.jpg |75px|frameless ]] | | [[file:C01548.03 003mu0040.jpg |75px|frameless ]] | ||
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| [[file:C01548.03 200mu0028.jpg |75px|frameless ]] | | [[file:C01548.03 200mu0028.jpg |75px|frameless ]] | ||
| [[file:C01548.03 300mu0027.jpg |75px|frameless ]] | | [[file:C01548.03 300mu0027.jpg |75px|frameless ]] | ||
| | |- | ||
|colspan="15"| | |||
{| {{table}} | {| {{table}} | ||
| align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | | align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | ||
| Line 540: | Line 547: | ||
|} | |} | ||
|- | |- | ||
| January 2013 | |rowspan="2"| January 2013 | ||
| Travka35, AZ 5214, '''35% open''' | |rowspan="2"| Travka35, AZ 5214, '''35% open''' | ||
| Process A 55 cycles or 10:05 minutes, '''C01548.04''' | |rowspan="2"| Process A 55 cycles or 10:05 minutes, '''C01548.04''' | ||
| [[file:C01548.04 002mu 0042.jpg |75px|frameless ]] | | [[file:C01548.04 002mu 0042.jpg |75px|frameless ]] | ||
| [[file:C01548.04 003mu 0043.jpg |75px|frameless ]] | | [[file:C01548.04 003mu 0043.jpg |75px|frameless ]] | ||
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| [[file:C01548.04 200mu 0056.jpg |75px|frameless ]] | | [[file:C01548.04 200mu 0056.jpg |75px|frameless ]] | ||
| [[file:C01548.04 300mu 0057.jpg |75px|frameless ]] | | [[file:C01548.04 300mu 0057.jpg |75px|frameless ]] | ||
| | |- | ||
|colspan="15"| | |||
{| {{table}} | {| {{table}} | ||
| align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | | align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | ||
| Line 591: | Line 599: | ||
|} | |} | ||
|- | |- | ||
| January 2013 | |rowspan="2"| January 2013 | ||
| Travka50, AZ 5214, '''50% open''' | |rowspan="2"| Travka50, AZ 5214, '''50% open''' | ||
| Process A 55 cycles or 10:05 minutes, '''C01548.05''' | |rowspan="2"| Process A 55 cycles or 10:05 minutes, '''C01548.05''' | ||
| | | | ||
| [[file:C01548.05 003mu 0058.jpg |75px|frameless ]] | | [[file:C01548.05 003mu 0058.jpg |75px|frameless ]] | ||
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| [[file:C01548.05 200mu 0069.jpg |75px|frameless ]] | | [[file:C01548.05 200mu 0069.jpg |75px|frameless ]] | ||
| [[file:C01548.05 300mu 0070.jpg |75px|frameless ]] | | [[file:C01548.05 300mu 0070.jpg |75px|frameless ]] | ||
| | |- | ||
|colspan="15"| | |||
{| {{table}} | {| {{table}} | ||
| align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | | align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | ||
| Line 647: | Line 656: | ||
{| border="2" cellpadding="0" cellspacing="0" style="text-align:center;" | {| border="2" cellpadding="0" cellspacing="0" style="text-align:center;" | ||
| Line 667: | Line 664: | ||
! width="50" rowspan="2"| Process Information | ! width="50" rowspan="2"| Process Information | ||
! colspan="15"| SEM images of trenches | ! colspan="15"| SEM images of trenches | ||
|- | |- | ||
! 2 µm | ! 2 µm | ||
| Line 685: | Line 681: | ||
! 300 µm | ! 300 µm | ||
|- | |- | ||
| January 2013 | |rowspan="2"| January 2013 | ||
| Travka05, 600 nm oxide, '''5% open''' | |rowspan="2"| Travka05, 600 nm oxide, '''5% open''' | ||
| Process A 110 cycles or 20:10 minutes, '''C01549.01''' | |rowspan="2"| Process A 110 cycles or 20:10 minutes, '''C01549.01''' | ||
| [[file:C01549.01 002mu 0129.jpg |75px|frameless ]] | | [[file:C01549.01 002mu 0129.jpg |75px|frameless ]] | ||
| [[file:C01549.01 004-3mu 0128.jpg |75px|frameless ]] | | [[file:C01549.01 004-3mu 0128.jpg |75px|frameless ]] | ||
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| [[file:C01549.01 200mu 0118.jpg |75px|frameless ]] | | [[file:C01549.01 200mu 0118.jpg |75px|frameless ]] | ||
| [[file:C01549.01 300mu 0117.jpg |75px|frameless ]] | | [[file:C01549.01 300mu 0117.jpg |75px|frameless ]] | ||
| | |- | ||
|colspan="15"| | |||
{| {{table}} | {| {{table}} | ||
| align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | | align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | ||
| Line 736: | Line 733: | ||
|} | |} | ||
|- | |- | ||
| January 2013 | |rowspan="2"| January 2013 | ||
| Travka10, 600 nm oxide, '''10% open''' | |rowspan="2"| Travka10, 600 nm oxide, '''10% open''' | ||
| Process A 110 cycles or 20:10 minutes, '''C01549.02''' | |rowspan="2"| Process A 110 cycles or 20:10 minutes, '''C01549.02''' | ||
| [[file:C01549.02 002mu 0085.jpg |75px|frameless ]] | | [[file:C01549.02 002mu 0085.jpg |75px|frameless ]] | ||
| [[file:C01549.02 003mu 0084.jpg |75px|frameless ]] | | [[file:C01549.02 003mu 0084.jpg |75px|frameless ]] | ||
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| [[file:C01549.02 200mu 0072.jpg |75px|frameless ]] | | [[file:C01549.02 200mu 0072.jpg |75px|frameless ]] | ||
| [[file:C01549.02 300mu 0071.jpg |75px|frameless ]] | | [[file:C01549.02 300mu 0071.jpg |75px|frameless ]] | ||
| | |- | ||
|colspan="15"| | |||
{| {{table}} | {| {{table}} | ||
| align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | | align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | ||
| Line 787: | Line 785: | ||
|} | |} | ||
|- | |- | ||
| January 2013 | |rowspan="2"| January 2013 | ||
| Travka20, 600 nm oxide, '''20% open''' | |rowspan="2"| Travka20, 600 nm oxide, '''20% open''' | ||
| Process A 110 cycles or 20:10 minutes, '''C01549.03''' | |rowspan="2"| Process A 110 cycles or 20:10 minutes, '''C01549.03''' | ||
| [[file:C01549.03 002mu 0087.jpg |75px|frameless ]] | | [[file:C01549.03 002mu 0087.jpg |75px|frameless ]] | ||
| [[file:C01549.03 003mu 0088.jpg |75px|frameless ]] | | [[file:C01549.03 003mu 0088.jpg |75px|frameless ]] | ||
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| [[file:C01549.03 200mu 0100.jpg |75px|frameless ]] | | [[file:C01549.03 200mu 0100.jpg |75px|frameless ]] | ||
| [[file:C01549.03 300mu 0101.jpg |75px|frameless ]] | | [[file:C01549.03 300mu 0101.jpg |75px|frameless ]] | ||
| | |- | ||
|colspan="15"| | |||
{| {{table}} | {| {{table}} | ||
| align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | | align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | ||
| Line 838: | Line 837: | ||
|} | |} | ||
|- | |- | ||
| January 2013 | |rowspan="2"| January 2013 | ||
| Travka35, 600 nm oxide, '''35% open''' | |rowspan="2"| Travka35, 600 nm oxide, '''35% open''' | ||
| Process A 110 cycles or 20:10 minutes, '''C01549.04''' | |rowspan="2"| Process A 110 cycles or 20:10 minutes, '''C01549.04''' | ||
| [[file:C01549.04 003mu 0115.jpg |75px|frameless ]] | | [[file:C01549.04 003mu 0115.jpg |75px|frameless ]] | ||
| [[file:C01549.04 003mu 0116.jpg |75px|frameless ]] | | [[file:C01549.04 003mu 0116.jpg |75px|frameless ]] | ||
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| [[file:C01549.04 200mu 0103.jpg |75px|frameless ]] | | [[file:C01549.04 200mu 0103.jpg |75px|frameless ]] | ||
| [[file:C01549.04 300mu 0102.jpg |75px|frameless ]] | | [[file:C01549.04 300mu 0102.jpg |75px|frameless ]] | ||
| | |- | ||
|colspan="15"| | |||
{| {{table}} | {| {{table}} | ||
| align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | | align="center" style="background:#f0f0f0;"|'''Trench width (µm)''' | ||