Specific Process Knowledge/Lithography/Resist/UVresist: Difference between revisions
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==UV resist comparison table== | |||
Comparison of specifications and feature space of the standard UV photoresists available at DTU Nanolab. | |||
{| class="wikitable" | |||
|- | |||
! scope=row| Resist | |||
! style="width: 15%;"| [[Specific_Process_Knowledge/Lithography/5214E|AZ 5214E]] | |||
! style="width: 15%;"| [[Specific_Process_Knowledge/Lithography/MiR|AZ MiR 701]] | |||
! style="width: 15%;"| [[Specific_Process_Knowledge/Lithography/nLOF|AZ nLOF 2020]] | |||
! style="width: 15%;"| [[Specific_Process_Knowledge/Lithography/4562|AZ 4562]] | |||
! style="width: 15%;"| [[Specific_Process_Knowledge/Lithography/SU-8|SU-8]] | |||
! style="width: 15%;"| [[Specific_Process_Knowledge/Lithography/TIspray|TI Spray]] | |||
|- | |||
! scope=row| Resist tone | |||
| | |||
*Positive | |||
*Negative (image reversal) | |||
| Positive | |||
| Negative | |||
| Positive | |||
| Negative | |||
| | |||
*Positive | |||
*Negative (image reversal) | |||
|- | |||
! scope=row| Thickness range | |||
| 1.5 - 4.2 µm || 1.5 - 4 µm || 1.5 - 4 µm || 5 - 10 µm || 1 - 200 µm || 0.5 - 5 µm | |||
|- | |||
! scope=row| Coating tool | |||
| | |||
Automatic spin coaters: | |||
*Spin coater: Gamma UV lithography | |||
*Spin coater: Gamma E-beam & UV | |||
Manual spin coaters: | |||
* Spin coater: Labspin 02 | |||
* Spin coater: Labspin 03 | |||
* Spin coater: RCD8 | |||
Spray coater | |||
| | |||
Automatic spin coaters: | |||
*Spin coater: Gamma UV lithography | |||
*Spin coater: Gamma E-beam & UV | |||
Manual spin coaters: | |||
* Spin coater: Labspin 02 | |||
* Spin coater: Labspin 03 | |||
* Spin coater: RCD8 | |||
Spray coater | |||
| | |||
Automatic spin coaters: | |||
*Spin coater: Gamma UV lithography | |||
Manual spin coaters: | |||
* Spin coater: Labspin 02 | |||
* Spin coater: Labspin 03 | |||
* Spin coater: RCD8 | |||
Spray coater | |||
| | |||
Automatic spin coaters: | |||
*Spin coater: Gamma E-beam & UV | |||
Manual spin coaters: | |||
* Spin coater: Labspin 02 | |||
* Spin coater: Labspin 03 | |||
* Spin coater: RCD8 | |||
| | |||
Manual spin coaters: | |||
* Spin coater: Labspin 02 | |||
* Spin coater: Labspin 03 | |||
* Spin coater: RCD8 | |||
| | |||
Spray coater | |||
|- | |||
! scope=row| Spectral sensitivity | |||
| 310 - 420 nm || 310 - 445 nm || 310 - 380 nm || 310 - 445 nm || 300 - 375 nm || 310 - 440 nm | |||
|- | |||
! scope=row| Exposure tool | |||
| | |||
* Maskless aligners | |||
* Mask aligners | |||
| | |||
* Maskless aligners | |||
* Mask aligners | |||
| | |||
* Maskless aligners | |||
* Mask aligners | |||
| | |||
* Maskless aligners | |||
* Mask aligners | |||
| | |||
* Maskless aligners | |||
* Mask aligners | |||
| | |||
* Maskless aligners | |||
* Mask aligners | |||
|- | |- | ||
! scope=row| Developer | |||
| | |||
* AZ 726 MIF (2.38% TMAH) | |||
* AZ 351 B (NaOH) | |||
| | |||
* AZ 726 MIF (2.38% TMAH) | |||
* AZ 351 B (NaOH) | |||
| | |||
* AZ 726 MIF (2.38% TMAH) | |||
* [[Specific_Process_Knowledge/Lithography/nLOF#Development|Solvent development possible]] | |||
| | |||
AZ 726 MIF (2.38% TMAH) | |||
| | |||
mr-DEV 600 (PGMEA) | |||
| | |||
AZ 726 MIF (2.38% TMAH) | |||
|- | |- | ||
| | ! scope=row| Development rinse agent | ||
| DIW || DIW || DIW || DIW || IPA || DIW | |||
| | |||
| | |||
| | |||
| | |||
| | |||
|- | |- | ||
! scope=row| Remover | |||
| | |||
* Acetone | |||
* Remover 1165 (NMP) | |||
| | |||
* Acetone | |||
* Remover 1165 (NMP) | |||
| | |||
* Acetone | |||
* Remover 1165 (NMP) | |||
| | |||
Remover 1165 (NMP) | |||
| | |||
* Cross-linked SU-8 is practically insoluble | |||
* Oxygen plasma ashing can remove cross-linked SU-8 | |||
| | |||
* Acetone | |||
* Remover 1165 (NMP) | |||
|- | |- | ||
|- | ! scope=row| Comments | ||
| Good adhesion for wet etch | |||
| High selectivity for dry etch | |||
| Negative sidewalls for lift-off | |||
| For processes with resist thickness between 6 µm and 25 µm | |||
| | | | ||
* | * High aspect ratio | ||
* | * Resist thickness 1 µm to hundreds of µm | ||
| | * Available in cleanroom: 2005, 2035, and 2075. Considering discontinuation of the SU-8 2000 series we need to move to another product SU8 3000 and SU8 XTF series. | ||
* New formulation will be available in cleanroom and tested: 3005 instead of 2005, 3035 instead of 2035, XTF75 instead of 2075 and new 3025. | |||
| TI spray resist is an image reversal resist, similar to AZ 5214E. The process flow will be similar to the process flows for 5214, except for the coating step. The exposure dose and development will depend on the specific process. | |||
|} | |||
<br clear="all" /> | |||
==Process flow examples== | |||
Comparison of specifications and feature space of the standard UV photoresists available at DTU Nanolab. These are just examples and may contain obsolete information regarding exposure dose, etc. | |||
| | {| class="wikitable" | ||
|- | |- | ||
! scope=row| Resist | |||
! style="width: 15%;"| AZ 5214E | |||
! style="width: 15%;"| AZ MIR 701 | |||
! style="width: 15%;"| AZ nLOF 2020 | |||
! style="width: 15%;"| AZ 4562 | |||
! style="width: 15%;"| SU-8 | |||
! style="width: 15%;"| Ti Spray | |||
|- | |- | ||
|- | ! scope=row| Maskless aligner | ||
| | |||
* [[media:process_flow_AZ_5214E_positive_MLA_-_2023-02.docx |Process flow AZ 5214E positive MLA]] | |||
* [[media:process_flow_AZ_5214E_IR_MLA_-_2023-02.docx |Process flow AZ 5214E image reversal MLA]] | |||
| | | | ||
[[media:process_flow_AZ_MiR_701_MLA_-_2023-02.docx|Process flow AZ MiR 701 MLA]] | |||
| | | | ||
[[media:process_flow_AZ_nLOF_2020_MLA_-_2023-02.docx|Process flow AZ nLOF 2020 MLA]] | |||
| | | | ||
[[media:process_flow_AZ_4562_MLA_-_2023-02.docx|Process flow AZ 4562 MLA]] | |||
| | | | ||
[[media:process_flow_SU-8_MLA_-_2023-02.docx|Process flow SU-8 MLA]] | |||
NB! Most of the process knowledge about SU-8 is based in research groups | |||
| | | | ||
|- | |- | ||
! scope=row| Mask aligner | |||
| | |||
* [[media:process_flow_AZ_5214E_positive_MA6_-_2023-02.docx |Process flow AZ 5214E positive MA6]] | |||
* [[media:process_flow_AZ_5214E_IR_MA6_-_2023-02.docx |Process flow AZ 5214E image reversal MA6]] | |||
| | |||
[[media:process_flow_AZ_MiR_701_MA6_-_2023-02.docx|Process flow AZ MiR 701 MA6]] | |||
| | |||
[[media:process_flow_AZ_nLOF_2020_MA6_-_2023-02.docx|Process flow AZ nLOF 2020 MA6]] | |||
| | |||
[[media:process_flow_AZ_4562_MA6_-_2023-02.docx|Process flow AZ 4562 MA6]] | |||
| | |||
[[media:process_flow_SU-8_MA6_-_2023-02.docx|Process flow SU-8 MA6]] | |||
NB! Most of the process knowledge about SU-8 is based in research groups | |||
| | |||
|} | |} | ||
'''Other process flows:''' | |||
[[Media:process_flow_chip_on_carrier_-_2023-02.docx|Chip on carrier]]: A procedure for UV lithography on a chip using automatic coater and developer. | |||
<br clear="all" /> | <br clear="all" /> | ||
= Exposure dose = | ==Exposure dose== | ||
[[Image: | [[Image:resistSensitivity_UV.png|400px|thumb|Spectral sensitivity of AZ resists represented as optical absorption coefficient.]] | ||
During exposure of the resist, the photoinitiator, or photo-active component, reacts with the exposure light, and starts the reaction | During exposure of the resist, the photoinitiator, or photo-active component, reacts with the exposure light, and starts the reaction which makes the resist develop in the developer. | ||
In a positive resist, it makes the resist become soluble in the developer. In a negative resist, usually assisted by thermal energy in the post-exposure bake, it makes the resist ''in''soluble in the developer. The amount of light required to fully develop the resist in the development process, is the exposure dose. | In a positive resist, it makes the resist become soluble in the developer. In a negative resist, usually assisted by thermal energy in the post-exposure bake (PEB), it makes the resist ''in''soluble in the developer. The amount of light required to fully develop the resist in the development process, is the exposure dose. | ||
The optimal exposure dose is a function of many parameters, including the type of resist, the resist thickness, and the sensitivity of the resist. | The optimal exposure dose is a function of many parameters, including the type of resist, the resist thickness, and the sensitivity of the resist. | ||
| Line 108: | Line 224: | ||
Due to the process of bleaching, where the absorption of the resist changes during exposure, the exposure dose is unfortunately not always constant at different intensities of the exposure light. The exposure time is thus not always a linear function of the exposure intensity. | Due to the process of bleaching, where the absorption of the resist changes during exposure, the exposure dose is unfortunately not always constant at different intensities of the exposure light. The exposure time is thus not always a linear function of the exposure intensity. | ||
= Calculate exposure time = | ==Calculate exposure time== | ||
In the maskless aligners, the dose is set directly as a process parameter in the job. In mask aligners, on the other hand, the parameter that is set is the exposure time, i.e. how long the shutter is open during the exposure. | In the maskless aligners, the dose is set directly as a process parameter in the job. In mask aligners, on the other hand, the parameter that is set is the exposure time, i.e. how long the shutter is open during the exposure. | ||
The exposure dose, ''D'' [J/m<sup>2</sup>], is given by: | The exposure dose, ''D'' [J/m<sup>2</sup>], in terms if exposure light intensity ''I'' [W/m<sup>2</sup>] and exposure time ''t'' [s], is given by: | ||
<math>D=I \sdot t</math> | |||
Since the intensity is specific to the spectral sensitivity of the sensor used to measure the exposure light, and the exposure time is specific to the spectral distribution of the exposure light (cf. spectral sensitivity), this dose is specific to the combination of exposure source and optical sensor. | |||
Given an exposure dose, the exposure time, ''t'', is calculated as: | Given an exposure dose, the exposure time, ''t'', is calculated as: | ||
<math>t = D \sdot I^{-1}</math> | |||
It is important to keep in mind that this exposure time is valid only for a specific combination of exposure source and optical sensor, as well as for a specific development process. | It is important to keep in mind that this exposure time is valid ''only'' for a specific combination of exposure source and optical sensor, as well as for a specific development process. | ||
=Exposure dose for mask aligners= | ==Exposure dose for mask aligners== | ||
The exposure doses listed below are for ''generic'' good exposure results, and can be a compromise between getting good lines, as well as good dots, in both clear field and dark field exposures. The optimal dose for any given specific project, could be different from the listed values. | The exposure doses listed below are for ''generic'' good exposure results, and can be a compromise between getting good lines, as well as good dots, in both clear field and dark field exposures. The optimal dose for any given specific project, could be different from the listed values. | ||
All doses are for standard silicon wafers, unless otherwise stated. Development is done using 2.38% TMAH. | All doses are for standard silicon wafers, unless otherwise stated. Development is done using 2.38% TMAH (AZ 726 MIF). | ||
===Aligner: MA6-1=== | |||
The Aligner: MA6-1 has an i-line notch filter installed. This produces an exposure light peak around 365 nm with a FWHM of 7 nm. | |||
'''Quality control'''<br> | |||
Please note that the values listed in the table are <i>'''not'''</i> routinely tested as part of quality control. | |||
{| class="wikitable" | |||
|- | |||
! !! Date !! Operator !! Film thickness !! Exposure mode !! Dose !! Resolution !! Comments | |||
|- | |- | ||
! scope=row| AZ MIR 701 | |||
| Long ago || ? || 1.5 µm || ? || 180 mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Post exposure bake: 60 s @ 110°C<br>Development: 60 s puddle | |||
|- | |- | ||
| | ! scope=row| AZ MIR 701 | ||
| | | Long ago || ? || 2.0 µm || ? || 200 mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Post exposure bake: 60 s @ 110°C<br>Development: 60 s puddle | ||
|- | |- | ||
! scope=row| AZ MIR 701 | |||
| Long ago || ? || 4.0 µm || ? || 400 mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Post exposure bake: 60 s @ 110°C<br>Development: 60 s puddle | |||
|- | |- | ||
! scope=row| AZ 5214E | |||
! | | Long ago || ? || 1.5 µm || ? || 72 mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Development: 60 s puddle | ||
|Long ago | |||
|1.5 µm | |||
| | |||
| | |||
| | |||
| | |||
| | |||
|- | |- | ||
! scope=row| AZ 5214E | |||
| Long ago || ? || 2.2 µm || ? || 80 mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Development: 60 s puddle | |||
|- | |- | ||
| | ! scope=row| AZ 5214E | ||
| Long ago || ? || 4.2 µm || ? || 160 mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Development: 60 s puddle | |||
|Long ago | |||
| | |||
| | |||
| | |||
|- | |- | ||
! scope=row| AZ 5214E<br>Image reversal | |||
| Long ago || ? || 2.2 µm || ? || ? mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Reversal bake: 60 s @ 110°C<br>Flood exposure: 500 mJ/cm<sup>2</sup><br>Development: 60 s puddle | |||
|- | |- | ||
! scope=row| AZ nLOF 2020 | |||
! | | Long ago || ? || 2.0 µm || ? || 121 mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Post exposure bake: 60 s @ 110°C<br>Development: 60 s puddle<br><br>Side wall angle: ~15°<br>For smaller angle (~5°): develop 30 seconds instead | ||
|Long ago | |||
| | |||
| | |||
| | |||
| | |||
| | |||
| | |||
| | |||
| | |||
| | |||
| | |||
| | |||
| | |||
|- | |- | ||
! scope=row| AZ 4562 | |||
| Long ago || ? || 10 µm || ? || 510 mJ/cm<sup>2</sup> || ≤5 µm || '''Not under regular quality control'''<br><br>Priming: HMDS<BR>Rehydration after SB: none<br>Exposure: Multiple exposures with 15 s pauses is recommended<br>Degassing after exposure: none<br>Development: 5 x 60 s multi puddle | |||
|} | |||
'''New resists version in 2023'''<br> | |||
As of 2023-03-21 we no longer have any of the old versions of the resists: AZ 5214E, AZ 4562, AZ MiR 701. <span style="color:red">This table contains only information about the <i>old</i> resist versions.</span> | |||
<br clear="all" /> | |||
==Aligner: MA6 - 2== | ===Aligner: MA6-2=== | ||
The Aligner: MA6-2 has an i-line notch filter installed. This | The Aligner: MA6-2 has an i-line notch filter installed. This produces an exposure light peak around 365 nm with a FWHM of 7 nm. | ||
'''Quality control'''<br> | |||
Please note that the values listed in the table are <i>'''not'''</i> routinely tested as part of quality control. | |||
{| class="wikitable" | |||
|- | |- | ||
! !! Date !! Operator !! Film thickness !! Exposure mode !! Dose !! Resolution !! Comments | |||
!Date | |||
! | |||
!Dose | |||
! | |||
!Comments | |||
|- | |- | ||
! scope=row| AZ MIR 701 | |||
| 2023-09-26 || taran || 1.5 µm || Hard contact || 150 mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Post exposure bake: 60 s @ 110°C<br>Development: 60 s puddle | |||
|- | |- | ||
! scope=row| AZ 5214E | |||
! | | 2025-09-30 || jehem || 1.5 µm || Hard contact|| 90 mJ/cm<sup>2</sup> || 1.5 µm || '''Not under regular quality control'''<br><br>Development: 60 s puddle | ||
| | |||
|1.5 µm | |||
| | |||
| | |||
| | |||
| | |||
|- | |- | ||
! scope=row| AZ 5214E<br>Image reversal | |||
| 2023-01-11 || jehem || 2.2 µm || Hard contact|| 22 mJ/cm<sup>2</sup> || 2.0 µm || '''Not under regular quality control'''<br><br>Reversal bake: 60 s @ 110°C<br>Flood exposure: 500 mJ/cm<sup>2</sup><br>Development: 60 s puddle | |||
|- | |- | ||
! scope=row| AZ nLOF 2020 | |||
! | | 2023-09-26 || taran || 2.0 µm || Hard contact || 121 mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Post exposure bake: 60 s @ 110°C<br>Development: 60 s puddle | ||
| | |||
| | |||
| | |||
| | |||
| | |||
|- | |- | ||
! scope=row| AZ 4562 | |||
| 2021-12-08 || jehem || 10 µm || Soft contact|| 550 mJ/cm<sup>2</sup> || ≤5 µm || '''Not under regular quality control'''<br><br>Priming: HMDS<BR>Rehydration after SB: none<br>Exposure: Single exposure<br>Degassing after exposure: none<br>Development: 5 x 60 s multi puddle | |||
|} | |||
'''New resists version in 2023'''<br> | |||
As of 2023-03-21 we no longer have any of the old versions of the resists: AZ 5214E, AZ 4562, AZ MiR 701. This table contains only information about the new resist versions. | |||
<br clear="all" /> | |||
==Exposure dose for maskless aligners== | |||
The exposure doses listed below are for ''generic'' good exposure results, and can be a compromise between getting good lines, as well as good dots, in both clear field and dark field exposures. The optimal dose and achievable resolution for any given specific project, could be different from the listed values. | |||
All doses are for standard silicon wafers, unless otherwise stated. Development is done using 2.38% TMAH (AZ 726 MIF). | |||
===Aligner: Maskless 01=== | |||
The Aligner: Maskless 01 has a 365 nm laser light source with a FWHM of ~1 nm. The test exposures on this tool were made using the pneumatic autofocus system. | |||
'''Quality control'''<br> | |||
Please note that the values listed in the table are <i>'''not'''</i> routinely tested as part of quality control, except for the resist AZ 5214E. | |||
{| class="wikitable" | |||
|- | |- | ||
! !! Date !! Operator !! Film thickness !! Exposure mode !! Dose !! Defoc !! Resolution !! Comments | |||
! | |||
|- | |- | ||
! scope=row| AZ MIR 701 | |||
| 2025-10-16 || jehem || 1.5 µm || Fast || 325 mJ/cm<sup>2</sup> || -1 || 1.5 µm || '''Not under regular quality control'''<br><br>Post exposure bake: 60 s @ 110°C<br>Development: 60 s puddle<br><br>Tested using dehydration reducing measures | |||
|- | |- | ||
| | ! scope=row| AZ 5214E | ||
| 2025-08-15 || taran || 1.5 µm || Fast|| 110 mJ/cm<sup>2</sup> || -1 || 1.75 µm || See QC data for latest values<br><br>Development: 60 s puddle | |||
| | |||
| | |||
| | |||
| | |||
| | |||
|- | |- | ||
! scope=row| AZ 5214E<br>Image reversal | |||
| 2023-04-05 || jehem || 2.2 µm || Fast|| 20 mJ/cm<sup>2</sup><br><span style="color:red">possibly incorrect data</span> || -2<br><span style="color:red">possibly incorrect data</span> || 2.0 µm || '''Not under regular quality control'''<br><br>Reversal bake: 60 s @ 110°C<br>Flood exposure: 500 mJ/cm<sup>2</sup><br>Development: 60 s puddle | |||
|- | |- | ||
| | ! scope=row| AZ nLOF 2020 | ||
| 2023-07-06 || jehem || 2.0 µm || Fast || 180 mJ/cm<sup>2</sup> || 0 || 1.5 µm || '''Not under regular quality control'''<br><br>Post exposure bake: 60 s @ 110°C<br>Development: 60 s puddle | |||
| | |||
| | |||
| | |||
| | |||
|- | |- | ||
! scope=row| AZ 4562 | |||
| 2023-04-05 || jehem || 10 µm || Fast|| 1050 mJ/cm<sup>2</sup><br><span style="color:red">possibly incorrect data</span> || -1<br><span style="color:red">possibly incorrect data</span> || ≤5 µm || '''Not under regular quality control'''<br><br>Priming: HMDS<BR>Rehydration after SB: none<br>Exposure: Single exposure<br>Degassing after exposure: none<br>Development: 5 x 60 s multi puddle | |||
|} | |} | ||
'''New resists version in 2023'''<br> | |||
As of 2023-03-21 we no longer have any of the old versions of the resists: AZ 5214E, AZ 4562, AZ MiR 701. This table contains only information about the new resist versions. | |||
'''Dehydration reducing measures used for testing AZ MiR 701:'''<br> | |||
The CDA used for the pneumatic autofocus will dehydrate the resist. To reduce this effect, the writehead is parked far away from the write area while setting up the job for at least a few minutes, before starting the exposure. | |||
<br clear="all" /> | |||
===Aligner: Maskless 02=== | |||
The Aligner: Maskless 02 has a 375 nm laser light source with a FWHM of ~1 nm. The test exposures on this tool were made using the optical autofocus system, unless otherwise specified. | |||
'''Quality control'''<br> | |||
Please note that the values listed in the table are <i>'''not'''</i> routinely tested as part of quality control, except for the resist AZ 5214E. | |||
{| class="wikitable" | |||
|- | |- | ||
! !! Date !! Operator !! Film thickness !! Exposure mode !! Dose !! Defoc !! Resolution !! Comments | |||
!Date | |||
! | |||
!Exposure mode | |||
!Dose | |||
!Defoc | |||
!Resolution | |||
!Comments | |||
|- | |- | ||
! scope=row| AZ MIR 701 | |||
| 2023-08-21 || taran || 1.5 µm || Quality || 325 mJ/cm<sup>2</sup> || 1 || 1 µm || '''Not under regular quality control'''<br><br>Post exposure bake: 60 s @ 110°C<br>Development: 60 s puddle<br><br>Tested using dehydration reducing measures | |||
|- | |- | ||
! scope=row| AZ 5214E | |||
! | | 2024-12-09 || taran || 1.5 µm || Quality|| 100 mJ/cm<sup>2</sup> || 2 || 1.5 µm || See QC data for latest values<br><br>Development: 60 s puddle | ||
| | |||
| 1.5 µm | |||
| | |||
| | |||
| | |||
| 2 | |||
| | |||
| 1.5 µm | |||
| | |||
| | |||
|- | |- | ||
! scope=row| AZ 5214E<br>Image reversal | |||
| 2023-04-17 || jehem || 2.2 µm || Quality|| 35 mJ/cm<sup>2</sup> || 0 || 1.5 µm || '''Not under regular quality control'''<br><br>Reversal bake: 60 s @ 110°C<br>Flood exposure: 500 mJ/cm<sup>2</sup><br>Development: 60 s puddle | |||
|- | |- | ||
! scope=row| AZ nLOF 2020 | |||
! | | 2023-08-21 || taran || 2.0 µm || Quality || 450 mJ/cm<sup>2</sup> || 0 || 1.5 µm || '''Not under regular quality control'''<br><br>Post exposure bake: 60 s @ 110°C<br>Development: 60 s puddle | ||
| | |||
| 2. | |||
| | |||
| | |||
| 0 | |||
| | |||
| | |||
| | |||
| | |||
|- | |- | ||
! scope=row| AZ 4562 | |||
| 2023-04-19 || jehem || 10 µm || Quality|| 1150 mJ/cm<sup>2</sup> || 0 || ≤5 µm || '''Not under regular quality control'''<br><br>Priming: HMDS<BR>Rehydration after SB: none<br>Exposure: Single exposure<br>Degassing after exposure: none<br>Development: 5 x 60 s multi puddle | |||
|} | |||
'''New writehead'''<br> | |||
As of 2023-03-21 the MLA2 has a new writehead installed, converting it from a write mode 1 tool to a write mode 2 tool. This makes all previous dose/defocus settings obsolete. This table contains only the dose/defocus values for the new writehead. | |||
'''New resists version in 2023'''<br> | |||
As of 2023-03-21 we no longer have any of the old versions of the resists: AZ 5214E, AZ 4562, AZ MiR 701. This table contains only information about the new resist versions. | |||
'''Dehydration reducing measures used for testing AZ MiR 701:'''<br> | |||
The CDA used for the pneumatic autofocus will dehydrate the resist. To reduce this effect, the writehead is parked far away from the write area while setting up the job for at least a few minutes, before starting the exposure. | |||
<br clear="all" /> | |||
===Aligner: Maskless 03=== | |||
The Aligner: Maskless 03 has a 405 nm laser light source with a FWHM of ~1 nm. The test exposures on this tool were made using the pneumatic autofocus system. | |||
'''Quality control'''<br> | |||
Please note that the values listed in the table are <i>'''not'''</i> routinely tested as part of quality control, except for the resist AZ 5214E. | |||
{| class="wikitable" | |||
|- | |- | ||
! !! Date !! Operator !! Film thickness !! Exposure mode !! Dose !! Defoc !! Resolution !! Comments | |||
! | |||
|- | |- | ||
! scope=row| AZ MIR 701 | |||
| 2025-10-20 || jehem || 1.5 µm || Quality || 175 mJ/cm<sup>2</sup> || -1 || 1 µm || '''Not under regular quality control'''<br><br>Post exposure bake: 60 s @ 110°C<br>Development: 60 s puddle<br><br>Tested using dehydration reducing measures | |||
|- | |- | ||
| | ! scope=row| AZ 5214E | ||
| 2025-09-02 || taran || 1.5 µm || Quality|| 75 mJ/cm<sup>2</sup> || 1 || 1 µm || See QC data for latest values<br><br>Development: 60 s puddle | |||
| | |||
| | |||
| | |||
| | |||
| | |||
| 1 | |||
| | |||
|- | |- | ||
! scope=row| AZ 5214E<br>Image reversal | |||
| 2023-06-30 || jehem || 2.2 µm || Quality|| 50 mJ/cm<sup>2</sup> || 0 || 1 µm || '''Not under regular quality control'''<br><br>Reversal bake: 60 s @ 110°C<br>Flood exposure: 500 mJ/cm<sup>2</sup><br>Development: 60 s puddle | |||
|- | |- | ||
| | ! scope=row| AZ nLOF 2020 | ||
| 2023-06-30 || jehem || 2 µm || Quality|| 9000 mJ/cm<sup>2</sup> || 2 || 1 µm || '''Not under regular quality control'''<br><br>Post exposure bake: 60 s @ 110°C<br>Development: 60 s puddle<br><br><span style="color:red">'''Due to the high dose required on this tool, it is recommended to process nLOF on tools with a more appropriate exposure light source'''</span> | |||
| | |||
| | |||
| | |||
| | |||
| | |||
| 1 | |||
|- | |- | ||
! scope=row| AZ 4562 | |||
| 2023-06-30 || jehem || 10 µm || Quality|| 550 mJ/cm<sup>2</sup> || 3 || ≤5 µm || '''Not under regular quality control'''<br><br>Priming: HMDS<BR>Rehydration after SB: none<br>Exposure: Single exposure<br>Degassing after exposure: none<br>Development: 5 x 60 s multi puddle | |||
|} | |||
'''New resists version in 2023'''<br> | |||
As of 2023-03-21 we no longer have any of the old versions of the resists: AZ 5214E, AZ 4562, AZ MiR 701. This table contains only information about the new resist versions. | |||
'''Dehydration reducing measures used for testing AZ MiR 701:'''<br> | '''Dehydration reducing measures used for testing AZ MiR 701:'''<br> | ||
The CDA used for the pneumatic autofocus will dehydrate the resist. To reduce this effect, the writehead is parked far away from the write area while setting up the job for at least a few minutes, before starting the exposure. | The CDA used for the pneumatic autofocus will dehydrate the resist. To reduce this effect, the writehead is parked far away from the write area while setting up the job for at least a few minutes, before starting the exposure. | ||
= | <br clear="all" /> | ||
==Exposure dose when using AZ 351B developer (NaOH)== | |||
The exposure doses listed below are for ''generic'' good exposure results, and can be a compromise between getting good lines, as well as good dots, in both clear field and dark field exposures. The optimal dose for any given specific project, could be different from the listed values. | |||
All doses are for standard silicon wafers, unless otherwise stated. Development is done using AZ 351B developer (NaOH) diluted 1:5. | |||
===Aligner: MA6-1=== | |||
The Aligner: MA6-1 has an i-line notch filter installed. This produces an exposure light peak around 365 nm with a FWHM of 7 nm. | |||
'''Quality control'''<br> | |||
Please note that the values listed in the table are <i>'''not'''</i> routinely tested as part of quality control. | |||
{| | {| class="wikitable" | ||
|- | |- | ||
! !! Date !! Operator !! Film thickness !! Exposure mode !! Dose !! Resolution !! Comments | |||
|- | |||
! scope=row| AZ 5214E | |||
| Long ago || ? || 1.5 µm || ? || 70 mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Development: 60 s submersion | |||
|- | |- | ||
| | ! scope=row| AZ 5214E | ||
| | | Long ago || ? || 2.2 µm || ? || 72 mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Development: 70 s submersion | ||
|- | |- | ||
! scope=row| AZ 5214E | |||
| Long ago || ? || 4.2 µm || ? || 160 mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Development: 180 s submersion | |||
|- | |- | ||
! scope=row| AZ 5214E<br>Image reversal | |||
! | | Long ago || ? || 1.5 µm || ? || 30 mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Reversal bake: 100 s @ 110°C<br>Flood exposure: 210 mJ/cm<sup>2</sup><br>Development: 60 s submersion | ||
|Long ago | |||
|1.5 µm | |||
| | |||
| | |||
| | |||
| | |||
|- | |- | ||
! scope=row| AZ 5214E<br>Image reversal | |||
| Long ago || ? || 2.2 µm || ? || 35 mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Reversal bake: 100 s @ 110°C<br>Flood exposure: 210 mJ/cm<sup>2</sup><br>Development: 70 s submersion | |||
|- | |- | ||
! scope=row| AZ 4562 | |||
! | | Long ago || ? || 10 µm || ? || 320 mJ/cm<sup>2</sup> || ? µm || '''Not under regular quality control'''<br><br>Priming: HMDS<BR>Rehydration after SB: none<br>Exposure: Multiple exposures with 15 s pauses is recommended<br>Degassing after exposure: none<br>Development: 300 s submersion | ||
|Long ago | |} | ||
| | |||
| | |||
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'''New resists version in 2023'''<br> | |||
As of 2023-03-21 we no longer have any of the old versions of the resists: AZ 5214E, AZ 4562, AZ MiR 701. <span style="color:red">This table contains only information about the <i>old</i> resist versions.</span> | |||
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