Specific Process Knowledge/Thermal Process/Oxidation: Difference between revisions
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==Oxidation== | ==Oxidation== | ||
At DTU Nanolab we have | At DTU Nanolab we have eight furnaces and one RTP (rapid thermal processors) which can be used for thermal oxidation of silicon samples: Boron Drive-in and Pre-dep furnace (A1), Gate Oxide furnace (A2), Phosphorus Drive-in furnace (A3), Anneal-oxide furnace (C1), Anneal-Bond furnace (C3), Al-Anneal furnace (C4), Oxidation 8" furnace (E1), Resist Pyrolysis furnace and RTP Annealsys. | ||
Thermal oxidation can take place either by a dry process or by a wet process, depending on what furnace that is used for the oxidation. The film quality for a dry oxide is better than the film quality for a wet oxide with regards to density and dielectric constant. However, the oxidation rate is | Thermal oxidation can take place either by a dry process or by a wet process, depending on what furnace that is used for the oxidation. The film quality for a dry oxide is better than the film quality for a wet oxide with regards to density and dielectric constant. However, the oxidation rate is slowest for dry oxidation. | ||
*Dry oxidation is used to grow 5 nm - 300 nm of silicon oxide. Dry oxidation can be done in the A1, A2, A3, C1, C3, C4, E1 and Resist Pyrolysis furnaces. | |||
*Wet oxidation is used to grow up to ~3 µm of silicon oxide. Wet oxidation can be done in the A1, A3, C1, C3 and E1 furnaces. | |||
Wafers with oxide layers thicker than ~3 µm can normally not be made in the cleanroom and will have to be bought from somewhere else (but check the wafer shop first - there might be some on stock). It is NOT allowed to oxidize the same wafers two times to get a thicker layer than 3 µm without approval. | |||
Wafers with oxide layers thicker than | |||
Thermal oxidation can done at temperatures up to 1050 C - 1150 C, depending on the furnace - and especially the diameter of the quartz tube in the furnace. At these high temperatures, the quartz tube might start to deform, so therefore the oxidation times are restricted: | |||
*A1, A2, A3, C3 and C4 furnaces: Maximum allowed oxidation time at 1150 C: 8 hours | *A1, A2, A3, C3 and C4 furnaces: Maximum allowed oxidation time at 1150 C: 8 hours | ||
*A1, A2, A3, C1, C3, | *A1, A2, A3, C1, C3, C4 and E1 furnaces: Maximum allowed oxidation time at 1100 C: 23 hours (this will result in ~3 um wet oxide) | ||
*Resist Pyrolysis furnace: Maximum allowed oxidation time at 1050 C: 3 hours | *Resist Pyrolysis furnace: Maximum allowed oxidation time at 1050 C: 3 hours | ||
The standard recipes, quality control limits and results for the Boron Drive-in + Pre-dep furnace (A1) and the Phosphorus Drive-in furnace (A3) can be found here: | The standard recipes, quality control limits and results for the Boron Drive-in + Pre-dep furnace (A1) and the Phosphorus Drive-in furnace (A3) can be found here: | ||
*[[Specific Process Knowledge/Thermal Process/A1 Bor Drive-in furnace|Standard recipes, QC limits and results for the Boron Drive-in + Predep furnace (A1)]] | |||
*[[Specific Process Knowledge/Thermal Process/A1 | |||
*[[Specific Process Knowledge/Thermal Process/A3 Phosphor Drive-in furnace|Standard recipes, QC limits and results for the Phosphorus Drive-in furnace (A3)]] | *[[Specific Process Knowledge/Thermal Process/A3 Phosphor Drive-in furnace|Standard recipes, QC limits and results for the Phosphorus Drive-in furnace (A3)]] | ||
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[[Specific_Process_Knowledge/Thermal_Process/C3_Anneal-bond_furnace|Anneal Bond furnace (C3)]] | [[Specific_Process_Knowledge/Thermal_Process/C3_Anneal-bond_furnace|Anneal Bond furnace (C3)]] | ||
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[[Al-Anneal furnace (C4)]] | [[Specific Process Knowledge/Thermal Process/C4 Aluminium Anneal furnace|Al-Anneal furnace (C4)]] | ||
! | ! | ||
[[Oxidation 8" (E1)]] | [[Specific Process Knowledge/Thermal Process/E1 Furnace Oxidation (8")|Oxidation 8" furnace (E1)]] | ||
! | ! | ||
[[Specific Process Knowledge/Thermal Process/Resist Pyrolysis furnace|Resist Pyrolysis furnace (research tool)]] | [[Specific Process Knowledge/Thermal Process/Resist Pyrolysis furnace|Resist Pyrolysis furnace (research tool)]] | ||
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|-style="background:WhiteSmoke; color:black" | |-style="background:WhiteSmoke; color:black" | ||
!Generel description | !Generel description | ||
|Dry and wet oxidation | | | ||
|Dry oxidation of gate | *Dry and wet oxidation | ||
|Dry and wet oxidation | *Boron pre-deposition and boron drive-in are also done in the furnace | ||
|Dry and wet oxidation of 100 mm and 150 mm wafers | | | ||
|Dry and wet oxidation and annealing of wafers from | *Dry oxidation of e.g. gate oxides layers | ||
|Dry oxidation of 100 mm wafers and small samples | | | ||
|Dry and wet oxidation of 150 mm and 200 mm wafers | *Dry and wet oxidation | ||
|Dry oxidation of silicon and annealing in N<sub>2</sub>. But the furnace is mainly being used for pyrolysis of different resists | *Phosphorous drive-in is also done in the furnace | ||
|Rapid thermal processing: RTA (annealing) | | | ||
*Dry and wet oxidation of 100 mm and 150 mm wafers | |||
*Oxidation and annealing of wafers from the LPCVD furnaces and PECVD4 | |||
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*Dry and wet oxidation and annealing of wafers from the wafer bonders and from PECVD4 and PECVD3 | |||
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*Dry oxidation of 100 mm wafers and small samples | |||
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*Dry and wet oxidation of 150 mm and 200 mm wafers | |||
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*Dry oxidation of silicon and annealing in N<sub>2</sub>. But the furnace is mainly being used for pyrolysis of different resists | |||
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*Rapid thermal processing: | |||
**RTA (annealing) | |||
**RTO (oxidation) | |||
**RTN (nitridation) | |||
**RTH (hydrogenation) | |||
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*Dry: O<sub>2</sub> | *Dry: O<sub>2</sub> | ||
*Wet: H<sub>2</sub>O ( | *Wet: H<sub>2</sub>O (steamer) | ||
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*Dry: O<sub>2</sub> | *Dry: O<sub>2</sub> | ||
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*1-30 100 mm wafers | *1-30 100 mm wafers | ||
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*1-30 50 mm wafers | *1-30 50 mm wafers | ||
*1-30 100 mm wafers | *1-30 100 mm wafers | ||
*1-30 150 mm wafers | *1-30 150 mm wafers | ||
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*1-30 50 mm wafers | *1-30 50 mm wafers | ||
*1-30 100 mm wafers | *1-30 100 mm wafers | ||
*Small samples on a carrier wafer, horizontal | |||
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*1-30 50 mm wafers | *1-30 50 mm wafers | ||
*1-30 100 mm wafers | *1-30 100 mm wafers | ||
*1-2 150 wafers, horizontal, less good uniformity | *1-2 150 mm wafers, horizontal, less good uniformity | ||
*Small samples on a carrier wafer, horizontal | |||
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*1-50 150 mm wafers | *1-50 150 mm wafers | ||
*1- | *1-50 200 mm wafers | ||
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*1-30 50 mm | *1-30 50 mm wafers | ||
* | *1-30 100 mm wafers | ||
*1-30 150 mm wafers | |||
*Small samples on a carrier wafers, horizontal | |||
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*Single-wafer process | *Single-wafer process | ||
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!'''Allowed materials''' | !'''Allowed materials''' | ||
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*All wafers have to be RCA cleaned, except boron pre-doped wafers from the same furnace | *All wafers have to be RCA cleaned, except boron pre-doped wafers from the same furnace | ||
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*All wafers have to be RCA cleaned | *All wafers have to be RCA cleaned | ||
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*All wafers have to be RCA cleaned, except phosphorous pre-doped wafers from furnace A4 | *All wafers have to be RCA cleaned, except phosphorous pre-doped wafers from furnace A4 | ||
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*All processed wafers have to be RCA cleaned, except wafers from LPCVD furnaces and PECVD4 | *All processed wafers have to be RCA cleaned, except wafers from LPCVD furnaces and PECVD4 | ||
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*All processed wafers have to be RCA cleaned, except for wafers from | *All processed wafers and samples have to be RCA cleaned, except for wafers from the wafers bonders and from PECVD4 and PECVD3 | ||
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* | *No RCA cleaning required | ||
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* | *All processed wafers have to be RCA cleaned. | ||
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*Only samples for resist pyrolysis, and all sample materials have to be approved by DTU Nanolab. Samples with metals and III-V materials are NOT allowed | *Only samples for resist pyrolysis, and all sample materials have to be approved by DTU Nanolab. Samples with metals and III-V materials are NOT allowed | ||
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</gallery> | </gallery> | ||
==Breakdown voltage measurements== | |||
In order to evaluate the quality of the oxide layers that can be grown in the oxidation furnaces, some breakdown voltage measurement have been made. | |||
The results can be found on this page: | The results can be found on this page: | ||
*[[Specific Process Knowledge/Thermal Process/Oxidation/Breakdown voltage measurements]] | *[[Specific Process Knowledge/Thermal Process/Oxidation/Breakdown voltage measurements]] | ||