Jump to content

Specific Process Knowledge/Thin film deposition/Deposition of AZO: Difference between revisions

Paphol (talk | contribs)
Eves (talk | contribs)
 
(15 intermediate revisions by 4 users not shown)
Line 1: Line 1:
'''Feedback to this page''': '''[mailto:labadviser@danchip.dtu.dk?Subject=Feed%20back%20from%20page%20http://labadviser.danchip.dtu.dk/index.php?title=Specific_Process_Knowledge/Thin_film_deposition/Deposition_of_AZO&action=edit click here]'''  
'''Feedback to this page''': '''[mailto:labadviser@nanolab.dtu.dk?Subject=Feed%20back%20from%20page%20http://labadviser.nanolab.dtu.dk/index.php/Specific_Process_Knowledge/Thin_film_deposition/Deposition_of_AZO click here]'''


=<span style="background:#FF2800">THIS PAGE IS UNDER CONSTRUCTION</span>[[image:Under_construction.png|200px]]=
''All content by DTU Nanolab staff''.


=AZO deposition=


AZO can be deposited by Sputtering process and atomic layer deposition (ALD). In the chart below you can compare the different deposition equipment.
Aluminum‑doped zinc oxide (AZO) is a degenerate n‑type transparent conducting oxide that pairs high visible transparency with tunable electrical conductivity, offering an abundant, low‑cost, and non‑toxic alternative to ITO.
It can be deposited by sputtering for scalable, large-area films and by atomic layer deposition (ALD) for conformal, ultra-uniform coatings at relatively low temperatures, which suits complex or temperature-sensitive substrates.
AZO serves widely as a transparent electrode in photovoltaics, LEDs, displays, and touch panels, where it enables efficient light coupling while providing adequate sheet resistance.
In optics and photonics, its carrier-driven refractive-index control and epsilon-near-zero behavior in the near-IR support plasmonics, compact modulators, waveguides, and tunable anti-reflective coatings.
Beyond semiconductors and optics, AZO films are utilized in UV and gas sensors, SAW/acoustoelectronic devices, transparent heaters, low-emissivity and EMI-shielding coatings, and energy-saving window stacks.
The material offers good thermal and mechanical robustness; when even lower resistance is needed, AZO is often paired with ultrathin metals in hybrid multilayers while retaining high transparency.
 
 
==Atomic Layer deposition of AZO==
 
Atomic Layer deposition of AZO is a well-known method, where high uniformity coverage (aspect ratio over 100) can be achieved.
 
*[[Specific Process Knowledge/Thin film deposition/ALD Picosun R200/AZO deposition using ALD|ALD deposition of AZO]]
 
==Sputtering of AZO==
 
AZO can be deposited by RF, reactive RF, reactive DC, or reactive p-DC sputtering or atomic layer deposition (ALD). In the sputter deposition of AZO, an AZO target is used that may be RF-sputtered with or without adding additional oxygen, or reactively DC- or p-DC-sputtered. Elevated temperatures of 200 °C are typically employed. You can also co-deposit Al and ZnO, although it is usually not the most recommended approach. Note that in multipurpose sputter systems, such as ours, it may be challenging to achieve sufficiently low contamination for high-quality AZO. Contact Nanolab staff or your colleagues if you would like to locate a sputter system dedicated to AZO deposition.
 
In the chart below, you can compare the different deposition equipment available here at Nanolab:




Line 10: Line 29:
|-style="background:silver; color:black"
|-style="background:silver; color:black"
!  
!  
!Sputter deposition [[Specific Process Knowledge/Thin film deposition/Cluster-based_multi-chamber_high_vacuum_sputtering_deposition_system|Sputter-system Metal-Oxide(PC1)]]
! Sputtering deposition ([[Specific Process Knowledge/Thin film deposition/Lesker|Lesker]])
! Sputter deposition ([[Specific Process Knowledge/Thin film deposition/Lesker|Sputter-System(Lesker)]])
! Atomic layer deposition ([[Specific_Process_Knowledge/Thin_film_deposition/ALD_Picosun_R200|ALD Picosun R200]])
! Atomic layer deposition ([[Specific_Process_Knowledge/Thin_film_deposition/ALD_Picosun_R200|ALD Picosun R200]])
|-
|-
|-style="background:WhiteSmoke; color:black"  
|-style="background:WhiteSmoke; color:black"  
! General description
! General description
| Sputter deposition of AZO
|  
| Atomic layer deposition of AZO
*Reactive DC sputtering
*pulsed DC sputtering
*RF sputtering
*Reactive HiPIMS (high-power impulse magnetron sputtering)
|  
*Reactive DC sputtering
*RF sputtering
|
*Atomic layer deposition of AZO
|-
|-
|-
|-
|-style="background:LightGrey; color:black"
|-style="background:LightGrey; color:black"
! Pre-clean
! Pre-clean
|RF Ar clean
|RF Ar clean
|RF Ar clean
|
|
Line 27: Line 55:
|-style="background:WhiteSmoke; color:black"  
|-style="background:WhiteSmoke; color:black"  
! Layer thickness
! Layer thickness
|few nm to ? hundreds of nm*
|10Å to 5000Å*
|10Å to 5000Å*
|
|0 to 1000 Å
|-
|-
|-style="background:LightGrey; color:black"
|-style="background:LightGrey; color:black"
! Deposition rate
! Deposition rate
|Depending on process parameters.  
|Depending on process parameters.  
|
|Depending on process parameters, e.g., 0.3 Å/s reactive DC-sputtering (see process log for details)
|Depending on temperature
|-
|-
|-style="background:WhiteSmoke; color:black"  
|-style="background:WhiteSmoke; color:black"  
! Batch size
! Batch size
|
*Many smaller samples
*Up to 10x4" or 6" wafers (Cassette load in the LL)
|
|
*Pieces or  
*Pieces or  
Line 42: Line 75:
*1x6" wafer
*1x6" wafer
|
|
*
*Pieces or
*
*1x4" wafer or
*
*1x6" wafer or
*1x8" wafer
|-
|-


Line 50: Line 84:
|-style="background:LightGrey;  color:black"
|-style="background:LightGrey;  color:black"
!Allowed materials
!Allowed materials
 
|
*Almost any that do not outgas and are not very toxic
*See [http://labmanager.dtu.dk/function.php?module=XcMachineaction&view=edit&MachID=441 cross-contamination sheet]
|
|
* Silicon
* Silicon
Line 63: Line 99:
* Carbon
* Carbon
|
|
* Silicon
*Silicon  
* Silicon oxide  
*Silicon oxide, silicon nitride
* Silicon nitride
*Quartz/fused silica
* Silicon (oxy)nitride
*Al, Al<sub>2</sub>O<sub>3</sub>
* Photoresist
*Ti, TiO<sub>2</sub>
* PMMA
*Other metals (use dedicated carrier wafer)
* Mylar
*III-V materials (use dedicated carrier wafer)
* SU-8
*Polymers (depending on the melting point/deposition temperature, use carrier wafer)
* Metals
* Carbon




Line 79: Line 113:
! Comment
! Comment
|
|
*Use 2 inch target
*Uses 3" target
*Substrate rotation
*Substrate RF bias option
|
*Uses 2" target
*Substrate rotation
*Substrate rotation
*Substrate RF Bias (optional)
*Substrate RF Bias (optional)
|
|
|}
|}
'''*''' ''For thicknesses above 200 nm permission is required.''
'''*''' ''For thicknesses above 200 nm permission is required. Write to [mailto:thinfilm@nanolab.dtu.dk thinfilm@nanolab.dtu.dk].''