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Specific Process Knowledge/Etch/ICP Metal Etcher/silicon oxide: Difference between revisions

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'''Feedback to this page''': '''[mailto:labadviser@danchip.dtu.dk?Subject=Feed%20back%20from%20page%20http://labadviser.danchip.dtu.dk/index.php/Specific_Process_Knowledge/Etch/ICP_Metal_Etcher/silicon_oxide click here]'''
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It is possible to etch SiO2 in the ICP metal etcher but it is not designed for it and the results are not fantastic. It is a challenge to get a good selectivity to resist (typically in the range of 1:1 or worse) and it is probably not possible to get a profile angle of 90 degrees. More likely about 75-85 degrees.
'''Feedback to this page''': '''[mailto:labadviser@nanolab.dtu.dk?Subject=Feed%20back%20from%20page%20http://labadviser.nanolab.dtu.dk/index.php/Specific_Process_Knowledge/Etch/ICP_Metal_Etcher/silicon_oxide click here]'''
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===Slow etch of SiO2 with resist as masking material - using a 6" carrier wafer with recess ===
=SiO2 etching in the ICP metal=
It is possible to etch SiO2 in the ICP metal etcher but it is not designed for it and we prefer that you do it elsewhere. It is a challenge to get a good selectivity to resist (typically in the range of 1:1 or worse) and it is probably not possible to get a profile angle of 90 degrees. More likely about 75-85 degrees. Different chemistries can be applied either based on CF4 or C4F8. If seems that C4F8 can give the best selectivity to resist (best case I have seem was 1:11 but it depends a lot on the process parameters)).  If low coil power is needed CF4 chemistry is used because C4F8 needs a higher power to generate a plasma. ''/bghe 2016-04-25 ''
 
==Slow etch of SiO2 with resist as masking material - using a 6" carrier wafer with recess ==
This recipe can be used for slow etching of SiO2 with resist as masking material. Here are some test results presented.
This recipe can be used for slow etching of SiO2 with resist as masking material. Here are some test results presented.


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|-style="background:Black; color:White"
|-style="background:Black; color:White"
!Results  
!Results  
!Test on wafer with 50% load (Travka 50), by BGHE @danchip
!Test on wafer with 50% load (Travka 50), by BGHE @nanolab
!100% load on 100mm wafers with Barc and KRF (no mask)
!100% load on 100mm wafers with Barc and KRF (no mask)
|-
|-
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|'''~0.9''' (SiO2:resist)
|'''~0.9''' (SiO2:resist)
|'''~1.25:1 (Barc:KRF)
|'''~1.25:1 (Barc:KRF)
|-
|Etch rate in silicon
|
bghe@Nanolab 20190117
*33.8 nm/min (middle of wafer with 80% load) bghe@Nanolab 20190117
*34.3 nm/min (edge of wafer with 80% load)
|
|-
|-
|Wafer uniformity (100mm)
|Wafer uniformity (100mm)
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<br/>


==SiO2 etch using DUV mask [[Image:section under construction.jpg|70px]]==
==SiO2 etch using DUV mask==
[[File:s008462_00.jpg|400px]][[File:s008462_05.jpg|400px]]
 
Two chemistry regimes has been explored: One using CF4 and one using C4F8
*CF4: bad selectivity to the resist mask.
*C4F8: Better selectivity to the resist mask can be achieved
 
*[[/By Peixiong|Tests done by Peixiong]]
*[[/By BGHE|Tests done by Berit]]
*Test by Zhibo Li @nanolab ''dec. 2016'' - based on the work of Peixiong and Berit: [[:File:Zhibo Li SiO2 ICP etch (dose205).docx]]
<br/>
 
{| border="2" cellspacing="2" cellpadding="3"
|-style="background:Gray; color:White"
!Parameter
!Recipe on ICP metal: A SiO2 etch with C4F8 with resist mask
|-
|Coil Power [W]
|1000
|-
|Platen Power [W]
|200
|-
|Platen temperature [<sup>o</sup>C]
|0
|-
|C<sub>4</sub>F<sub>8</sub> flow [sccm]
|10
|-
|H<sub>2</sub> flow [sccm]
|28
|-
|Pressure [mTorr]
|2.5
|-
|}
 
 
{| border="2" cellspacing="2" cellpadding="3"
|-style="background:Black; color:White"
!Results
!Test 
|-
|Etch rate of thermal oxide
|
*'''145-172 nm/min''' ''by bghe@nanolab (2015-06-02)''
*'''145 nm/min ''' ''by Martin Lind Ommen (fall 2016)''
|-
|Selectivity to  resist [:1]
| 4-5:1 (SiO2:resist) ''by bghe@nanolab (2015-06-02)''
|-
|Cr etch rate
|1.6 nm/min (1:90 to SiO2) ''by Martin Lind Ommen (fall 2016)''
|-
|Profile [<sup>o</sup>]
|86-87 dg ''by bghe@nanolab (2015-06-02)''
|-
|Wafer uniformity map (click on the image to view a larger image)
|
|-
|SEM profile images
|[[File:ICP metal s007592_21.jpg|200px]] [[File:ICP metal s007592_24.jpg|200px]]<br> ''by bghe@nanolab (2015-06-02)''
|-
|Etch rate in barc
|
|-
|Etch rate in KRF resist
|34 nm/min ''by bghe@nanolab (2015-06-02)''
|-
|Comments
|
*Sample: s007592 ''by bghe@nanolab (2015-06-02)''
*See Martin Lind Ommen's results with hard masks: [https://labadviser.nanolab.dtu.dk//index.php?title=Specific_Process_Knowledge/Etch/Etching_of_Silicon_Oxide#Dry_etch_with_Hard_mask] <br> There were problems with polymer on the surface after etching.
|}


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|-style="background:Black; color:White"
|-style="background:Black; color:White"
!Results  
!Results  
!Test on wafer with 50% load (Travka 50), by BGHE @danchip
!Test on wafer with 50% load (Travka 50), by BGHE @nanolab
|-
|-
|Etch rate of thermal oxide
|Etch rate of thermal oxide
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|Comment
|Comment
|After 10min etch the resist was gone and the etch depth as 1.145µm in the oxide
|After 10min etch the resist was gone and the etch depth as 1.145µm in the oxide
|-
|}
<br clear="all"/>
==SiO2 etch with e-beam resist==
{| class="wikitable collapsible collapsed" border="1" cellspacing="1" cellpadding="2"  align="left"
! Process flow
|-
|
*Si, APOX 1152nm by filmtek
*Si  zep520A 560nm by dektakXT
*jbx9500: 60na ap7 MF for all the exposure
**same step size: 20nm
**px1283mk: alignment mark for finfet
**dose 280uc  3x3 at x pitch 10mm y pitch 10 mm in wafer center
  px1283lablejan1542014t1  250uc
    at 40mm x y
  pxline400p1000jan142014dt2
  y=    -40    -45  -50  -55mm
  dose  200  240  280  320uc
*N50  20c  2min IPA, N2 gental blow dry 18:10 Jan152014
*Bruker Dektakxt  Zep 560.51nmk
*Metal ICP, 19:00 Jan152014, pxSiO2try9, -10C, 5min
*Filmtek:large Apox area 5mmx3mm without zep  SiO2 remains
**494.53nm
**SiO2 etched 1152-495=657nm
**SiO2 etch rate: 131 nm/min
*sem zeiss,  1:50am Jan162014 still as over 200 nm zep remains on the wafer for line400p1000, need high dose as 320uc. 280uc is not enough to go through 560 nm thick zep520A
|-
|}
<br clear=""all" />
{| border="2" cellspacing="2" cellpadding="3"
|-style="background:Gray; color:White"
!Parameter
!Resist mask
|-
|Coil Power [W]
|800
|-
|Platen Power [W]
|150
|-
|Platen temperature [<sup>o</sup>C]
| -10
|-
|C<sub>4</sub>F<sub>8</sub> flow [sccm]
|8
|-
|H<sub>2</sub> flow [sccm]
|30
|-
|Pressure [mTorr]
|2.5
|-
|}
{| border="2" cellspacing="2" cellpadding="3"
|-style="background:Black; color:White"
!Results
!Test on 6" wafer, by Peixiong Shi@nanolab
|-
|Etch rate of thermal oxide
|'''131 nm/min (15-01-2014)'''
|-
|Selectivity to  resist [:1]
|'''~1.8:1''' (SiO2:resist)
|-
|Profile [<sup>o</sup>]
|Not measured
|-
|Wafer uniformity map (click on the image to view a larger image)
|Not known
|-
|SEM images
|
<gallery widths="200px" heights="150px" perrow="3">
image:250uc_lable_T0d_534.jpg|Top view of resist after etch
image:320uc_line400nm_cent_T0d_524.jpg|400nm lines - large sidewal roughness
image:px1283mk_T30deg_506.jpg|Tilt 30 deg.
</gallery>
|-
|-
|}
|}