Specific Process Knowledge/Etch/Aluminum Oxide/Al2O3 Etch using HF: Difference between revisions
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A wet chemical etch of Al<sub>2</sub>O<sub>3</sub> can be done with HF. The etch rate depends on the HF concentration. | A wet chemical etch of Al<sub>2</sub>O<sub>3</sub> can be done with HF. The etch rate depends on the HF concentration. | ||
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=== Experiment and results === | === Experiment and results === | ||
Si samples with about 100 nm of [[Specific_Process_Knowledge/Thin_film_deposition/ALD_Picosun_R200|ALD]] deposited Al<sub>2</sub>O<sub>3</sub> (1000 cycles at 300<sup>o</sup>C) has been etched in different HF concentrations. After the etching, the thickness of the Al<sub>2</sub>O<sub>3</sub> layer has been measured, and the thickness as function of time has been plotted as shown in the graph below. | Si samples with about 100 nm of [[Specific_Process_Knowledge/Thin_film_deposition/ALD_Picosun_R200|ALD]] deposited Al<sub>2</sub>O<sub>3</sub> (1000 cycles at 300<sup>o</sup>C) has been etched in different HF concentrations. After the etching, the thickness of the Al<sub>2</sub>O<sub>3</sub> layer has been measured using [[Specific_Process_Knowledge/Characterization/Optical_characterization#Ellipsometer|Ellipsometer VASE]], and the thickness as function of time has been plotted as shown in the graph below. | ||
<gallery caption=" | <gallery caption="" widths="600px" heights="500px" perrow="1"> | ||
image:Al2O3_HF_20190826.png| | image:Al2O3_HF_20190826.png| Different etching rates for different HF concentrations. | ||
</gallery> | </gallery> | ||
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The etch rates: | The etch rates: | ||
<ul> | <ul> | ||
<li> 5% HF | <li><p>5% HF → <b>1.74 nm/s</b></p></li> | ||
<li> 1vol. H<sub>2</sub>O : 1vol. 5% HF 1.05 nm/s </li> | <li><p> 1vol. H<sub>2</sub>O : 1vol. 5% HF → <b>1.05 nm/s</b></p></li> | ||
<li> 2vol. H<sub>2</sub>O : 1vol. 5% HF 0. | <li><p> 2vol. H<sub>2</sub>O : 1vol. 5% HF → <b>0.72 nm/s</b></p></li> | ||
</ul> | </ul> | ||
Be aware of that the 5% HF etches quite fast | Be aware of that the 5% HF etches quite fast. Actually, so fast that it can be tricky to control. Taking the sample out of the solution and placing it in a bigger water container to rinse, resulting a time delay due to the movement and the etch continues. It means the handling things around the fumehood can be a source of errors in this case. | ||
''Evgeniy Shkondin, DTU Nanolab, June 2019'' | ''Evgeniy Shkondin, DTU Nanolab, June 2019'' | ||
=== Photoresist adhesion === | |||
Experiments in April 2025 as shown bad adhesion of AZ 5214E on Al2O3. Total delamination occurred in less than 120 seconds on 50nm and 100nm of Al2O3 deposited using ALD. | |||
Thus wetetch is unsuitable to structure an Al2O3 for use as hard-mask for dryetching. | |||
<br> | |||
Systematic studies have not yet been done as of April 2025. | |||
<br> | |||
Following parameters were tested: | |||
{| class="wikitable" | |||
|+ Process parameters | |||
|- | |||
!style="max-width:7em;"| ALD Parameters | |||
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* Cycles: 500 and 1000 | |||
* Temperature: 200°C | |||
* TMA pulse: 0.1s | |||
* H2O pulse: 0.1s | |||
|- | |||
!style="max-width:7em;"| Lithography parameters | |||
|| | |||
* Pretreatment: HMDS | |||
* Resist type: AZ 5214E | |||
* Resist thickness: 1.5µm | |||
* Exposure parameters: | |||
** Tool: MLA3 | |||
** Dose: 100 mJ/cm2 | |||
** Defocus: 1 | |||
** Mode: Fast | |||
* Development: TMAH, SP60 | |||
* Post treatment: Hardbake 120s@120C | |||
|} | |||
''Jesper Pan, DTU Nanolab, April 2025'' | |||