Specific Process Knowledge/Back-end processing/Polymer Injection Molder: Difference between revisions
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When the polymer has been approved you will receive some labels which must be used to label your polymer. All polymers left in the injection moulding room must be marked with this official Danchip label. Polymers not labelled appropriately may be thrown out at any time. | When the polymer has been approved you will receive some labels which must be used to label your polymer. All polymers left in the injection moulding room must be marked with this official Danchip label. Polymers not labelled appropriately may be thrown out at any time. | ||
The easiest way to get an overview of polymers and processes used on the polymer injection moulding machine is to go to LabManager and consult the [http://labmanager.dtu.dk/function.php?module=Processlog&view=editlog&machid=278 Process Log] for the injection moulding machine. Please remember that all polymers besides Topas and PS 158K (polystyrene) are property of individual users and only approved for use by specific user. | |||
If you would like use a non-Danchip polymer for a test, please contact the owner of the polymer and ask if you can have a sample. | |||
==Equipment performance== | ==Equipment performance== | ||
Revision as of 10:44, 24 August 2016
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Polymer injection molding
The injection molder at Danchip is an Engel Victory Tech 80/45 which is a hydraulic machine with single motor. The machine is also equippmed with a robot which can pick up finished samples and place them on a conveyor belt. See the table below for key capabilities of this machine.
The user manual, user APV, technical information and contact information can be found in LabManager:
Polymer injection molding Info on LabManager
Polymers
At Danchip the following polymers are used routinely:
- Topas 5013L-10
- Topas 8007S-04
- PP
- PMMA
Topas polymers are supplied by Danchip. All other polymers are purchased by the users themselves. All polymers must be approved for use at DTU Danchip. If you would like to use a new polymer or a new grade of a certain polymer, please fill out the New_polymer_application.dotx form which can be found in LabManager by going to the Documents tab of the 'Info' page for the Polymer Injection Molding machine. You can also use this direct link: New_polymer_application
When the polymer has been approved you will receive some labels which must be used to label your polymer. All polymers left in the injection moulding room must be marked with this official Danchip label. Polymers not labelled appropriately may be thrown out at any time.
The easiest way to get an overview of polymers and processes used on the polymer injection moulding machine is to go to LabManager and consult the Process Log for the injection moulding machine. Please remember that all polymers besides Topas and PS 158K (polystyrene) are property of individual users and only approved for use by specific user.
If you would like use a non-Danchip polymer for a test, please contact the owner of the polymer and ask if you can have a sample.
Equipment performance
The polymer injection moulding machine at DTU Danchip is a hydraulic system with the following capabilities:
| Parameter | Value | |
|---|---|---|
| General | Tools |
Flat disc, Disc with Luers, Microscope slide |
| Clamping force |
Up to 450 kN | |
| Processing temperatures | Mold temperature |
~15°C to 160°C (absolute max) |
| Heating cylinder |
Absolute max: 350°C | |
| Molding parameters | Injection speed |
Up to 53 cm3/s |
| Injection pressure |
Up to 2200 bar | |
| Process types |
Constant mould temperature or Variotherm | |