Specific Process Knowledge/Etch/Etching of Silicon/Si etch using RIE1 or RIE2

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RIE (Reactive Ion Etch) can be used for etching silicon - both crystalline and polycrystalline silicon. The etch can be isotropic or anisotropic with vertical sidewalls depending on the process recipe and the masking material and geometry. The Si is etched by flour radicals that are created from SF6(g) in a RF generated plasma.

The silicon substrate:

Most be a wafer of 4" or below or small pieces, not higher than about 2mm.

The silicon can be masked by these materials:

  • Photoresist
  • E-beam resist
  • Silicon Oxide
  • Silicon Nitride
  • Aluminium
  • Chromium (ONLY RIE2!)
  • Other metals if they cover less than 5% of the wafer area (ONLY RIE2!)

Most used recipe (this recipe is being watched in the in the quality assurance program)

Recipe: OH_POLYA
SF6 flow 32 sccm
O2 flow 8 sccm
Pressure 80 mTorr
RF-power 30 W


Expected results in RIE1 Expected results in RIE2
Etch rate in Si ~0.40 µm/min ~0.45 µm/min
Etch rate in Si3N4 ~0.05 µm/min
Etch rate in SiO2 ~0.02 µm/min