Specific Process Knowledge/Characterization/KLA-Tencor Surfscan 6420/Acceptance test results
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Calibration wafers
Danchip has three calibration wafers for the KLA-Tencor Surfscan. The calibration wafers are 6" silicon wafer with a number of polystyrene latex spheres (PSL) uniformily spread over the surface. Diameter of PSL spheres:
- 0.204 µm spheres
- 1.112 µm spheres
- 4.000 µm spheres
Uniformity check
Acceptance criterion:
10 scans are done on each of the three PSL calibration wafers. Load/unload to the cassette every time. The the repeatbility of +/- 1σ should be less then 1%.
Results
0.204 µm PSL spheres:
Measured average diameter: 0.2063 µm Non-uniformity: 0,24%
Average number of particles: 7065 Non-unifomity: 0.11%
1.112 µm PSL spheres:
Measured average diameter: 1.100 µm Non-uniformity: 0%
Average number of particles: 7427 Non-unifomity: 0.20%
4.000 µm PSL spheres:
Measured average diameter: 3.970 µm Non-uniformity: 0,24%
Average number of particles: 7101 Non-unifomity: 0.10%
Handling test
Acceptance criterion:
Run a cassette of 25 wafers. The machine should be able to error-free handle the cassette 40 times, i.e. it should be able to handle 1000 wafers withot faling.
Results
6" cassette":
A cassette of 25 wafers was handled 40 times over night, i.e. the acceptance criterion was meet.
4" and 8" cassette:
A cassette of 25 wafers was handled two times. The scanning was then stopped to save time as we do not expect handling of more cassettes to caused problem.-s