Specific Process Knowledge/Back-end processing/Polymer Injection Molder/Robot: Difference between revisions
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*The mold opening stroke or the ejector advanced position was changed | *The mold opening stroke or the ejector advanced position was changed | ||
*You want to change the way the samples are placed on the conveyor belt | *You want to change the way the samples are placed on the conveyor belt | ||
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'''''Be extremely careful when making changes to robot settings! Make sure you know the XYZ coordinate system of the machine before making adjustments (look inside the machine for axes references)! Make small, incremental adjustments (~1 millimeter) rather than large changes in positions to make sure you do not damage the robot or the mold! Ask DTU Danchip staff if you are in doubt about anything.''' | '''''Be extremely careful when making changes to robot settings! Make sure you know the XYZ coordinate system of the machine before making adjustments (look inside the machine for axes references)! Make small, incremental adjustments (~1 millimeter) rather than large changes in positions to make sure you do not damage the robot or the mold! Ask DTU Danchip staff if you are in doubt about anything. Keep the speed at 60% or below.''' | ||
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[[File:08_robot.png|600px|thumb|left|The Take-off screen contains parameters for robot positions and speeds relevant for sample removal.]] | [[File:08_robot.png|600px|thumb|left|The Take-off screen contains parameters for robot positions and speeds relevant for sample removal.]] | ||
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*'''Take-off position | *'''Take-off position XYZ''': This is the position in which the sample is picked up by the robot. Usually this is the only position that needs to be adjusted if you changed mold opening stroke, ejector pin advanced position or if the robot has problems picking up the sample. | ||
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*'''Moving-in positions 1 and 2: Two intermediate positions between the home position (the waiting position of the robot when it's idle). It is usually not necessary to change them. To improve reliability of the pick-up it is however recommended that: | *'''Moving-in positions 1 and 2: Two intermediate positions between the home position (the waiting position of the robot when it's idle). It is usually not necessary to change them. To improve reliability of the pick-up it is however recommended that: | ||
*The Y coordinate of 'Moving-in position 2' is identical to the Y coordinate of 'Take-off position' | *The Y coordinate of 'Moving-in position 2' is identical to the Y coordinate of 'Take-off position' | ||
*The Z coordinate of 'Moving-in position 2' is identical to the Y coordinate of 'Take-off position' | *The Z coordinate of 'Moving-in position 2' is identical to the Y coordinate of 'Take-off position' | ||
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*'''Moving-out positions 1 and 2''': After sample pick-up the robot movement is also defined by two intermediate positions before the robot goes to the deposit position (placing the sample These settings change how the robot is allowed to move around the mold. These settings should generally not be changed (be very careful if you do) to avoid crashing the robot into the mold. | *'''Moving-out positions 1 and 2''': After sample pick-up the robot movement is also defined by two intermediate positions before the robot goes to the deposit position (placing the sample These settings change how the robot is allowed to move around the mold. These settings should generally not be changed (be very careful if you do) to avoid crashing the robot into the mold. | ||
Revision as of 11:05, 9 February 2018
Robot sample pickup
Once the sample has been ejected from the mold it is ready for pick-up by the robot. Once the pick-up process works without major problems it is not necessary to make adjustment. In some cases however, it may be desirable to make adjustments:
- The robot sometimes misses a sample
- The mold opening stroke or the ejector advanced position was changed
- You want to change the way the samples are placed on the conveyor belt
Be extremely careful when making changes to robot settings! Make sure you know the XYZ coordinate system of the machine before making adjustments (look inside the machine for axes references)! Make small, incremental adjustments (~1 millimeter) rather than large changes in positions to make sure you do not damage the robot or the mold! Ask DTU Danchip staff if you are in doubt about anything. Keep the speed at 60% or below.
The button in the bottom left corner of the screen is a toggle button that changes the entire left column of buttons between injection molding parameters and robot settings. Press it once to show robot setting icons and press it again to go back to injection molding parameter icons. When the robot icons are selected the 'Take-off' screen can be selected (press the third button from the top):
- Take-off position XYZ: This is the position in which the sample is picked up by the robot. Usually this is the only position that needs to be adjusted if you changed mold opening stroke, ejector pin advanced position or if the robot has problems picking up the sample.
- Moving-in positions 1 and 2: Two intermediate positions between the home position (the waiting position of the robot when it's idle). It is usually not necessary to change them. To improve reliability of the pick-up it is however recommended that:
- The Y coordinate of 'Moving-in position 2' is identical to the Y coordinate of 'Take-off position'
- The Z coordinate of 'Moving-in position 2' is identical to the Y coordinate of 'Take-off position'
- Moving-out positions 1 and 2: After sample pick-up the robot movement is also defined by two intermediate positions before the robot goes to the deposit position (placing the sample These settings change how the robot is allowed to move around the mold. These settings should generally not be changed (be very careful if you do) to avoid crashing the robot into the mold.