Specific Process Knowledge/Etch/Etching of Polymer: Difference between revisions

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Revision as of 14:05, 13 January 2012

Polymer dry etching

Upgrading the silicon etch capability at Danchip with the DRIE-Pegasus has pushed our old ASE (Advanced Silicon Etcher) out of the line so that it now only serves as backup silicon dry etcher. We have therefore decided that the ASE must be converted to a polymer etcher instead. Hence, it will join the plasma asher and to some extend the RIE's where polymer etching is allowed. In RIE1 it is only for removing photo resist before or after a RIE etch if the plasma asher cannot be used for some reason. On RIE2 you can get allowance for some other polymer etching but you have to ask first.

Etching of polymers on the ASE

SPTS has provided some recipes for polymer etching on the ASE. They have NOT been tested yet (As of August 2011) and we are therefore very interested in learning whatever experiences you have. Please contact Jonas. The recipes are located in the root folder. Please copy them to your own folder and modify them there for your own purposes as you would with any other recipe.

The polymer recipes
Name Materials Process parameters Comments by Kevin Riddell SPTS prior to any tests at Danchip
Mask Etched O2 CO2 SF6 He/Ar Pressure Temp Coil Platen
poly1 Oxide hard mask polyimide/PMMA 0 50 0 0 4 0 600 150 This will etch PMGI, PI, & standard resists. We've never tried it for PMMA, but it should work
poly2 standard resists, PI PMMA 20 0 0 20 3 10 600 150 This will give higher etch rates & better selectivities, but slightly more bowed profiles
poly3 BCB 43 0 7 0 4 20 800 150 A good start point for PDMS / Ormocer-type Si/ inorganic-containing polymers. The SF6/O2 ratio will depend on the composition of the polymer.


CYTOP etching: Results by Fei Wang, DTU Nanotech

Recipe
Folder\name Materials Process parameters Comments
Mask Etched O2 CO2 SF6 He/Ar Pressure Temp Coil Platen
set\microrea\feicy3 1.5 µm PR CYTOP 5 0 0 20 3 0 600 150 Estimated etch rate ~1.3um/min, selectivity around 1:8, etch load app. 10%