Specific Process Knowledge/Characterization/Element analysis: Difference between revisions

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== Instruments at Danchip ==
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You can make detailed analysis on the elemental composition and distribution in a sample with 4 instruments at Danchip. The [[Specific Process Knowledge/Characterization/SEM: Scanning Electron Microscopy/Leo|Leo SEM]] and [[Specific Process Knowledge/Characterization/SEM: Scanning Electron Microscopy/FEI|FEI SEM]] are both equipped with an X-ray detector that allows you to make elemental analysis by using the technique Energy Dispersive X-ray analysis or EDX. The [[Specific Process Knowledge/Characterization/SIMS: Secondary Ion Mass Spectrometry|Atomika SIMS]] uses a technique called Secondary Ion Mass Spectrometry or SIMS. The [[Specific Process Knowledge/Characterization/XPS|XPS-ThermoScientific]] can be used for X-ray Photoelectron spectroscopy measurements.


= Element analysis at Nanolab =


== Energy Dispersive X-ray analysis ==
The following techniques for elemental analysis are available at Nanolab.  
 
* EDX
The technique of extracting information from the X-rays generated in a sample that is irradiated with electrons is called energy dispersive X-ray analysis or EDX. (Other acronyms are Energy Dispersive x-ray Spectroscopy, EDS, or Electron Probe Microanalysis, EPMA). The energetic electrons in the incident beam create core level vacancies as they collide with sample atoms electrons in a multiple scattering process. This leaves the atoms in the sample in an excited state. In the process of decaying from this state photons may be emitted. The energy of these photons is determined by the difference in energy of the shells involved. Since atomic shells are unique for every element so will be the transitions between them. Thus, every element has its own characteristic X-ray spectrum that can be used to determine the elemental composition.
* SIMS (no longer available at Nanolab, SIMS service can be provided by this company: [http://www.eag.com/secondary-ion-mass-spectrometry-sims/])
 
* XPS (ESCA)
Adding an EDX detector to a SEM provides a very powerful tool for elemental analysis. The capability of the SEM to precisely maneuver the electron beam in a number of ways enables us to make point-like analysis with nanometer precision.
In the table below the three techniques are compared
 
<gallery caption="The techniques EDX and SIMS" widths="250px" heights="250px" perrow="2">
image:EDX-scheme.jpg|The high energy electrons in the beam (denoted above as incident particle) collide with the core electrons of the sample atoms that are left in an excited state with higher energy. One decay mechanism is to let an outer electron fall into the unoccupied state under emission of a photon that carries the excess energy. This energy is determined by the electronic shells and hence characteristic of the atom.
image:SIMScascade.gif|A beam of high energy ions is rastered on the surface of the sample. Some of the atoms that used to make up the surface are sputtered off and emitted as secondary ions. The mass of the these ions is measured with a mass spectrometer.
</gallery>
 
== Secondary Ion Mass Spectrometry ==
 
In the Atomika SIMS the samples are bombarded with a beam of either oxygen or caesium ions. When accelerated to high energy and rastered across the sample
these ions will be able to gradually sputter off the surface atoms in a small area defined by the raster pattern. Some of the surface atoms are emitted as ionized particles. In this way one layer after another is peeled off the sample.
 
These charged species are led through a mass spectrometer where a magnetic field is used to deflect them. The deflection increases with charge and decreases with mass and we are therefore able detect and count them according to their mass. This technique is called Secondary Ion Mass Spectrometry or SIMS.
 
 
== X-ray Photoelectron Spectroscopy analysis ==
 
During a XPS (X-ray Photoelectron Spectroscopy) analysis, the sample is irradiated with photons of a specific energy (in the Danchip system 1486 eV). When energy of the irradiating X-rays is adsorbed by the atoms in the sample, photoelectrons are edjected [[http://en.wikipedia.org/wiki/Photoelectric_effect]].
 
Since the energy of the incomming photons is known, and the energy of the edjected electrons is measured, the binding energy of the electrons in the probed atoms can be known. The binding energy of the electrons are element specific, and is therefore a "finger-print" of the atom.
 
A measurment of the XPS spectrum gives therefore information of which materials, and at which concentrations, are present in the sample.
 
 
The binding eneryg of lower lying atomic levels (for example 1s, 2s and 2p) are at a specific energy, but is slightly affected by the
 


== Comparison of EDX, SIMS and XPS ==
== Comparison of EDX, SIMS and XPS ==


{| border="1" cellspacing="0" cellpadding="4" align="center"
{| border="2" cellspacing="0" cellpadding="2" align="left"
!width="100"|
!width="100" style="background:silver; color:black" |
!width="250" | SEM with EDX
!width="250" style="background:silver; color:black" | SEM with [[Specific Process Knowledge/Characterization/EDX|EDX]]
!width="250" | SIMS
!width="250" style="background:silver; color:black" | [[Specific Process Knowledge/Characterization/SIMS: Secondary Ion Mass Spectrometry#Atomika_SIMS|Atomika SIMS]]
!width="250" | XPS
!width="250" style="background:silver; color:black" | [[Specific Process Knowledge/Characterization/XPS|XPS]] (or ESCA)
|-
|- valign="top"
! Full name  
! style="background:WhiteSmoke; color:black" width="60" | Full name  
|| Energy Dispersive X-ray Analysis
! style="background:WhiteSmoke; color:black" | Energy Dispersive X-ray Analysis
|| Secondary Ion Mass Spectroscopy
! style="background:WhiteSmoke; color:black" | Secondary Ion Mass Spectroscopy
|| X-ray Photoelectron Spectroscopy
! style="background:WhiteSmoke; color:black" | X-ray Photoelectron Spectroscopy (or Electron Spectroscopy for Chemical Analysis)
|-  
|-  
! Technique
! style="background:lightgrey; color:black" | Technique
|| Non destructive method: X-rays are generated when the primary beam impinges on the sample. The elemental analysis is possible because the energy of these X-rays is characteristic of the element they emitted from.
| style="background:lightgrey; color:black" | The primary beam of high energy electrons used in the SEM for imaging impinges on the sample atoms and leaves them in an excited state. X-rays with a characteristic energy are generated in the relaxation process. The combination of the fine control of the primary beam offered by the SEM and the detection of the X-rays makes it possible to make point-like elemental analysis.
|| Destructive method: A beam of high energy heavy ions (caesium or oxygen) sputters off surface atoms that are subsequently measured with a mass spectrometer.  
| style="background:lightgrey; color:black" | A beam of high energy ions (cesium or oxygen) is used for sputtering off surface atoms of the sample. The material coming off the sample in this process is analysed with a mass spectrometer.
|| Non destrucive method: X-rays are irridiating the sample, and the energy of edjected photoelectrons is measured. The elemental analysis is possible, since the binding energy of the electrons (and hence the energy of the emitted photoelectrons) are specific for each element.
| style="background:lightgrey; color:black" | In a process in which a monochromatic beam of X-rays irradiates the sample surface, electrons bound inside the sample are knocked free to become photoelectrons. Escaping the sample with characteristic energy, these electrons not only carry elemental information but also chemical information. Analysing them respect to energy and numbers and adding an ion gun for depth profiles provide a powerful analysis tool.
|-
|-
! What elements are detected
! style="background:WhiteSmoke; color:black" | What elements are detected
|| Every element heavier than boron/carbon  
| style="background:WhiteSmoke; color:black" | Every element heavier than boron/carbon  
|| Every element
| style="background:WhiteSmoke; color:black" | In principle every element, however, the sensitivity
|| Every element except hydrogen and helium. However, the signal from two substances can overlapp, which can reduce the detection limit
| style="background:WhiteSmoke; color:black" | Every element except hydrogen and helium.
|-
|-
! Chemical information
! style="background:lightgrey; color:black" | Chemical information
|| None: Only transistions involving inner shell electrons are detected
|style="background:lightgrey; color:black"| None
|| None
|style="background:lightgrey; color:black"| None
|| Chemical state information
|style="background:lightgrey; color:black"| Chemical state information
|-
|-
! Sample limitations
! style="background:WhiteSmoke; color:black" | Sample requirements
|| Vacuum compatible.
| style="background:WhiteSmoke; color:black" | Vacuum compatible
|| Vacuum compatible. The sample needs to be cut into small (app. 5*5 mm) pieces.
| style="background:WhiteSmoke; color:black" align="left"|  
|| Vacuum compatible.
* UHV vacuum compatible
* The sample needs to be cut into small (app. 5*5 mm) pieces.
| style="background:WhiteSmoke; color:black" align="left"|  
* UHV vacuum compatible
* Sample size max 50x50 mm, thickness max 20 mm.
|-
|-
! Spatial resolution
! style="background:lightgrey; color:black" | Spatial resolution
|| Very precise point-like analysis is possible with SEM electron beam.
|style="background:lightgrey; color:black"| Very precise point-like analysis is possible with SEM electron beam.
|| Limited to what is visible in a camera
|style="background:lightgrey; color:black"| A square with dimensions of a few hundred microns is selected for analyis with a camera
|| Limited to what is visible in a camera
|style="background:lightgrey; color:black"| Using a magnified view from a camera, a point that covers an area down to an ellipse of 40 microns may be irradiated with photons (the default size is 400 microns)
|-
|-
! Depth resolution
! style="background:WhiteSmoke; color:black" | Depth resolution
|| The size interaction volume depends on the SEM high voltage and sample density: The higher the SEM high voltage the bigger and deeper the interaction volume. The more dense the material is the smaller is the interaction volume. See section 'Spatial resolution using EDX' below.
| style="background:WhiteSmoke; color:black" | The size of the interaction volume depends on the high voltage in the SEM and the sample density: The higher the SEM high voltage the bigger and deeper the interaction volume. The more dense the material is the smaller is the interaction volume. See section 'Spatial resolution using EDX' below.
|| The sputtering of the surface makes it possible to perform detailed depth profiling with extremely good sensitivity and depth resolution.
| style="background:WhiteSmoke; color:black" | The sputtering of the surface makes it possible to perform detailed depth profiling with extremely good sensitivity and depth resolution.
|| Very surface sensitive technique. Signal only from the top layer (a few nanometers deep) can be detected. By using the ion beam etch, the composition of deeper lying layers can be probed.  
| style="background:WhiteSmoke; color:black" | Very surface sensitive technique. Only photoelectrons from the top layer (a few nanometers deep) escape unscattered. By using the ion beam etch, the composition of deeper lying layers can be probed.  
|-
|-
! Detection limit
! style="background:lightgrey; color:black" | Detection limit
|| Approximately 1 % atomic weight
|style="background:lightgrey; color:black"| Approximately 1 % atomic weight
|| Down to 1 ppb for many elements
|style="background:lightgrey; color:black"| Down to 1 ppb for certain elements  
|| Approximately 1 % atomic weight
|style="background:lightgrey; color:black"| Approximately 1 % atomic weight
|-
|-
! Speed of measurement
! style="background:WhiteSmoke; color:black" | Speed of measurement
|| Quite fast and easy  
| style="background:WhiteSmoke; color:black" | Very fast and easy  
|| Time consuming
| style="background:WhiteSmoke; color:black" | Time consuming
|| Quite fast and easy  
| style="background:WhiteSmoke; color:black" | Quite fast and easy  
|}
|}
== Typical application of SIMS ==
SIMS is the most sensitive technique for elemental composition. It is therefore ideal if you want to check for a contamination.
A typical application would be to to check if a metal free chamber had been contaminated with, say, gold. In that case one would put three samples into the SIMS.
* A bulk gold sample
* A pristine wafer that has been processed in the contaminated chamber.
* A clean sample that has definitely not been contaminated: A pristine wafer
All three samples are then exposed to the caesium beam and the count rate at the mass 196 atomic units (gold) is compared.
== Typical application of XPS ==
The XPS can be used for different applications, for example:
* Do an elemental analysis of the outermost layer of your surface.
* Check the composition of a film at different depths.
* Checking for a contamination.
** It not as sensitive as the SIMS, but faster, so it can be an alternative if you are checking for higher contamination levels (like 1 %)
* Do a analysis of the chemical state of atoms present on the surface.
** See what effect a surface treatment of your sample has on the surface chemistry.
** Check a polymer covered surface. Are for example (C=O), (C-OH) (C-C) groups present in the polymer after it been deposited on a surface.
== Spatial resolution using EDX ==
Using the the very fine beam of electrons from a SEM one is capable of making point-like elemental analysis of the sample. A multiple scattering process will occur when the incident electrons collide with the sample electrons. This process generates low energetic secondary electrons and it continues until the incident electrons have lost so much energy that they are not different from the secondary electrons. The volume of the sample inside which this process takes place is called the interaction volume. X-rays are generated throughout the interaction volume and we are therefore probing the whole volume when using the EDX detector.
Using some empirical equations one can calculate how the distribution of X-rays generated in the sample will be at certain high voltages. Below are shown the depth profiles of X-rays from silicon and gold when irradiated with 5-30 kV electrons.
<gallery caption="Curves that show the depth of origin of the X-rays"
widths="300px" heights="300px" perrow="2">
image:SiX-rayemission.jpg|The depth profiles of X-rays emerging from bulk silicon at different high voltages.
image:AuX-rayemission.jpg|The depth profiles of X-rays emerging from bulk gold at different high voltages.
</gallery>
It is seen that the trend is:
* Increasing the high voltage gives rise to a bigger and deeper interaction volume and hence increases the depth which is probed.
* Increasing the density of the sample material reduces the size and depth of the interaction volume - hence a more shallow layer is probed.

Latest revision as of 09:50, 3 February 2023

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Element analysis at Nanolab

The following techniques for elemental analysis are available at Nanolab.

  • EDX
  • SIMS (no longer available at Nanolab, SIMS service can be provided by this company: [1])
  • XPS (ESCA)

In the table below the three techniques are compared

Comparison of EDX, SIMS and XPS

SEM with EDX Atomika SIMS XPS (or ESCA)
Full name Energy Dispersive X-ray Analysis Secondary Ion Mass Spectroscopy X-ray Photoelectron Spectroscopy (or Electron Spectroscopy for Chemical Analysis)
Technique The primary beam of high energy electrons used in the SEM for imaging impinges on the sample atoms and leaves them in an excited state. X-rays with a characteristic energy are generated in the relaxation process. The combination of the fine control of the primary beam offered by the SEM and the detection of the X-rays makes it possible to make point-like elemental analysis. A beam of high energy ions (cesium or oxygen) is used for sputtering off surface atoms of the sample. The material coming off the sample in this process is analysed with a mass spectrometer. In a process in which a monochromatic beam of X-rays irradiates the sample surface, electrons bound inside the sample are knocked free to become photoelectrons. Escaping the sample with characteristic energy, these electrons not only carry elemental information but also chemical information. Analysing them respect to energy and numbers and adding an ion gun for depth profiles provide a powerful analysis tool.
What elements are detected Every element heavier than boron/carbon In principle every element, however, the sensitivity Every element except hydrogen and helium.
Chemical information None None Chemical state information
Sample requirements Vacuum compatible
  • UHV vacuum compatible
  • The sample needs to be cut into small (app. 5*5 mm) pieces.
  • UHV vacuum compatible
  • Sample size max 50x50 mm, thickness max 20 mm.
Spatial resolution Very precise point-like analysis is possible with SEM electron beam. A square with dimensions of a few hundred microns is selected for analyis with a camera Using a magnified view from a camera, a point that covers an area down to an ellipse of 40 microns may be irradiated with photons (the default size is 400 microns)
Depth resolution The size of the interaction volume depends on the high voltage in the SEM and the sample density: The higher the SEM high voltage the bigger and deeper the interaction volume. The more dense the material is the smaller is the interaction volume. See section 'Spatial resolution using EDX' below. The sputtering of the surface makes it possible to perform detailed depth profiling with extremely good sensitivity and depth resolution. Very surface sensitive technique. Only photoelectrons from the top layer (a few nanometers deep) escape unscattered. By using the ion beam etch, the composition of deeper lying layers can be probed.
Detection limit Approximately 1 % atomic weight Down to 1 ppb for certain elements Approximately 1 % atomic weight
Speed of measurement Very fast and easy Time consuming Quite fast and easy